YAMAHA MT-09 2016 Manual Online

Periodic maintenance and adjustment6-26
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567
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12
EAU23115
Checking and lubricating the
throttle grip and cableThe operation of the throttle grip should
be checked before each ride. In addi-
tion, the cable should be lubricated by a
Yamaha dealer at the intervals speci-
fied in the periodic maintenance chart.
The throttle cable is equipped with a
rubber cover. Make sure that the cover
is securely installed. Even though the
cover is installed correctly, it does not
completely protect the cable from water
entry. Therefore, use care not to pour
water directly onto the cover or cable
when washing the vehicle. If the cable
or cover becomes dirty, wipe clean with
a moist cloth.
EAU44276
Checking and lubr icating the
brake and shift pedalsThe operation of the brake and shift
pedals should be checked before each
ride, and the pedal pivots should be lu-
bricated if necessary.
Brake pedal Shift pedal
Recommended lubricant:
Lithium-soap-based grease
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Periodic maintenance and adjustment
6-27
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EAU23144
Checking and lubricating the
brake and clutch leversThe operation of the brake and clutch
levers should be checked before each
ride, and the lever pivots should be lu-
bricated if necessary.
Brake lever Clutch lever
EAU23203
Checking and lubricating the
sidestandThe operation of the sidestand should
be checked before each ride, and the
sidestand pivot and metal-to-metal
contact surfaces should be lubricated if
necessary.
WARNING
EWA10732
If the sidestand does not move up
and down smoothly, have a Yamaha
dealer check or repair it. Otherwise,
the sidestand could contact the
ground and distract the operator, re-sulting in a possible loss of control.
Recommended lubricants:
Brake lever:Silicone grease
Clutch lever: Lithium-soap-based grease
Recommended lubricant: Lithium-soap-based grease
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Periodic maintenance and adjustment6-28
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567
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EAUM1653
Lubricating the swingarm
pivotsThe swingarm pivots must be lubricat-
ed by a Yamaha dealer at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU23273
Checking the front forkThe condition and operation of the front
fork must be checked as follows at the
intervals specified in the periodic main-
tenance and lubrication chart.
To check the condition
Check the inner tubes for scratches,
damage and excessive oil leakage.
To check the operation 1. Place the vehicle on a level sur- face and hold it in an upright posi-
tion. WARNING! To avoid injury,
securely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. While applying the front brake, push down hard on the handlebars
several times to check if the front
fork compresses and rebounds
smoothly.
NOTICE
ECA10591
If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-pair it.
Recommended lubricant:Lithium-soap-based grease
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Periodic maintenance and adjustment
6-29
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EAU23285
Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart. 1. Raise the front wheel off the ground. (See page 6-39.)
WARNING! To avoid injury, se-
curely support the vehicle so
there is no danger of it falling
over.
[EWA10752]
2. Hold the lower ends of the frontfork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steering.
EAU23292
Checking the w heel bearingsThe front and rear wheel bearings must
be checked at the intervals specified in
the periodic maintenance and lubrica-
tion chart. If there is play in the wheel
hub or if the wheel does not turn
smoothly, have a Yamaha dealer check
the wheel bearings.
EAU50291
BatteryThe battery is located under the seat.
(See page 3-25.)
This model is equipped with a VRLA
(Valve Regulated Lead Acid) battery.
There is no need to check the electro-
lyte or to add distilled water. However,
the battery lead connections need to be
checked and, if necessary, tightened.
WARNING
EWA10761

Electrolyte is poisonous and
dangerous since it contains sul-
furic acid, which causes severe
burns. Avoid any contact with
1. Battery
2. Positive battery lead (red)
3. Negative battery lead (black)
21
3
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Periodic maintenance and adjustment6-30
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skin, eyes or clothing and al-
ways shield your eyes when
working near batteries. In case
of contact, administer the fol-
lowing FIRST AID.
EXTERNAL: Flush with plenty
of water.
INTERNAL: Drink large quan- tities of water or milk and im-
mediately call a physician.
EYES: Flush with water for 15 minutes and seek prompt
medical attention.

Batteries produce explosive hy-
drogen gas. Therefore, keep
sparks, flames, cigarettes, etc.,
away from the battery and pro-
vide sufficient ventilation when
charging it in an enclosed
space.

KEEP THIS AN D ALL BATTER-
IES OUT OF THE REACH OFCHILDREN.
To charge the battery
Have a Yamaha dealer charge the bat-
tery as soon as possible if it seems to
have discharged. Keep in mind that the battery tends to discharge more quickly
if the vehicle is equipped with optional
electrical accessories.
NOTICE
ECA16522
To charge a VRLA (Valve Regulated
Lead Acid) battery, a special (con-
stant-voltage) battery charger is re-
quired. Using a conventional batterycharger will damage the battery.
To store the battery
1. If the vehicle will not be used for more than one month, remove the
battery, fully charge it, and then
place it in a cool, dry place.
NOTICE: When removing the
battery, be sure the key is
turned to “OFF”, then discon-
nect the negative lead before
disconnecting the positive
lead.
[ECA16303]
2. If the battery will be stored for more than two months, check it at least
once a month and fully charge it if
necessary.
3. Fully charge the battery before in- stallation. NOTICE: When install- ing the battery, be sure the key
is turned to “OFF”, then con-
nect the positive lead before
connecting the negative
lead.
[ECA16841]
4. After installation, make sure that
the battery leads are properly con-
nected to the battery terminals.NOTICE
ECA16531
Always keep the battery charged.
Storing a discharged battery cancause permanent battery damage.
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Periodic maintenance and adjustment
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EAU57987
Replacing the fusesFuse box 1 is located behind the right
side panel.
To access fuse box 1, remove and in-
stall the right side panel as follows. 1. Remove the bolt and quick fasten- ers.TIPThe quick fasteners are removed by
pushing in the center pin and then pull-ing the fastener out. 2. Pull the right side panel off as
shown. MT091. Right side panel
2. Bolt
3. Quick fastener
1
3
2
1. Fuse box 1
1. Ignition fuse
2. Parking lighting fuse
3. Auxiliary fuse
4. Signaling system fuse
5. Headlight fuse
6. Spare fuse
1
12
6
345
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Periodic maintenance and adjustment6-32
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MT09A
3. Place the panel in the original posi- tion.
4. Install the bolt and quick fasteners.
TIPThe quick fasteners are installed by
pushing out the center pin, inserting the
fastener into the panel, and then by
pushing the center pin flush with thefastener head. The main fuse, the fuel injection system
fuse, and fuse box 2 are located under
the seat. (See page 3-25.)
MT091. Ignition fuse
2. ABS control unit fuse
3. Parking lighting fuse
4. Auxiliary fuse
5. Signaling system fuse
6. Headlight fuse
7. Spare fuse
123
7
456
1. Fuse box 2
2. Main fuse
3. Fuel injection system fuse
4. Fuel injection system spare fuse
2
3
4
1
1. Radiator fan motor fuse
2. Backup fuse (for clock and immobilizer
system)
3. Electronic throttle valve fuse
4. Spare fuse
123
4
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Periodic maintenance and adjustment
6-33
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12 MT09A
TIPTo access the fuel injection system
fuse, remove the starter relay cover bypulling it upward.
If a fuse is blown, replace it as follows.
1. Turn the key to “OFF” and turn off the electrical circuit in question.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a higher amperage
rating than recommended to
avoid causing extensive dam-
age to the electrical system and
possibly a fire.
[EWA15132]
3. Turn the key to “ON” and turn on the electrical circuit in question to
check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
1. Radiator fan motor fuse
2. Backup fuse (for clock and immobilizer system)
3. Electronic throttle valve fuse
4. ABS solenoid fuse
5. ABS motor fuse
6. Spare fuse
123
6
45
1. Starter relay cover
2. Fuel injection system fuse
3. Fuel injection system spare fuse
1
2
3
Specified fuses: Main fuse:50.0 A
Auxiliary fuse:
2.0 A
Headlight fuse: 15.0 A
Signaling system fuse: 7.5 A
Ignition fuse:
15.0 A
Parking lighting fuse: 7.5 A
Radiator fan motor fuse: 15.0 A
ABS motor fuse:
30.0 A (MT09A)
ABS solenoid fuse: 15.0 A (MT09A)
Fuel injection system fuse: 10.0 A
ABS control unit fuse:
7.5 A (MT09A)
Backup fuse: 7.5 A
Electronic throttle valve fuse: 7.5 A
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Periodic maintenance and adjustment6-34
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check the electrical system.
EAU58001
Replacing the headlight bulbThis model is equipped with a halogen
bulb headlight. If the headlight bulb
burns out, replace it as follows.NOTICE
ECA10651
Take care not to damage the follow-
ing parts:
Headlight bulb
Do not touch the glass part of
the headlight bulb to keep it free
from oil, otherwise the transpar-
ency of the glass, the luminosity
of the bulb, and the bulb life will
be adversely affected. Thor-
oughly clean off any dirt and fin-
gerprints on the headlight bulb
using a cloth moistened with al-
cohol or thinner.

Headlight lens
Do not affix any type of tinted
film or stickers to the headlight
lens.
Do not use a headlight bulb of awattage higher than specified.
1. Remove the headlight unit side
covers by removing the bolts on
each side.
1. Do not touch the glass part of the bulb.
1. Bolt
1
1
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Periodic maintenance and adjustment
6-35
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12 2. Pull up the headlight unit cover to
separate it from the headlight unit.
3. Remove the grommets. 4. Disconnect the auxiliary light cou-
pler.
5. Disconnect the headlight coupler, and then remove the headlight unit
from the vehicle. 6. Remove the headlight bulb cover.
7. Unhook the headlight bulb holder,
then remove the burnt-out bulb.
1. Bolt
2. Headlight unit side cover
1. Headlight unit cover1
1
2
21
1. Grommet
1. Auxiliary light coupler1
1
1. Headlight coupler
1. Headlight bulb cover
1
1
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