light YAMAHA XMAX 300 2017 Owner's Manual

Operation and important ri din g points
6-4
6
EAU16794
Brakin g
WARNING
EWA10301
zAvoi d b rakin g har d or su ddenly
(especially when leanin g over to
one si de), otherwise the scooter
may ski d or overturn.
z Railroa d crossin gs, streetcar
rails, iron plates on roa d con-
struction sites, an d manhole
covers become extremely slip-
pery when wet. Therefore, slow
d own when approachin g such
areas an d cross them with cau-
tion.
z Keep in min d that b raking on a
wet roa d is much more difficult.
z Ride slowly d own a hill, as brak-
in g d ownhill can be very d iffi-
cult.
1. Close the throttle completely.
2. Apply both front and rear brakes simultaneously while gradually in-
creasing the pressure.
EAU16821
Tips for re ducin g fuel con-
sumption
Fuel consumption depends largely on
your riding style. Consider the follow-
ing tips to reduce fuel consumption:
z Avoid high engine speeds during
acceleration.
z Avoid high engine speeds with no
load on the engine.
z Turn the engine off instead of let-
ting it idle for an extended length
of time (e.g., in traffic jams, at traf-
fic lights or at railroad crossings).
UB74E0E0.book Page 4 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-6
7
EAU79370
TIP
z Engine air filter and V-belt air filter
• This model’s engine air filter is equipped with a disposable oil-coated pa- per element, which must not be cleaned with compressed air to avoid
damaging it.
• The engine air filter element and sub air filter element need to be replaced and the V-belt air filter element needs to be serviced more frequently when
riding in unusually wet or dusty areas.
z Hydraulic brake service
• After disassembling the brake master cylinders and calipers, always chan- ge the fluid. Regularly check the brake fluid levels and fill the reservoirs as
required.
• Every two years replace the internal components of the brake master cyl- inders and calipers, and change the brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
27 *Movin
g parts an d
cab les • Lubricate.
√√√√√
28 *Throttle
grip hous-
in g an d cab le • Check operation and free play.
• Adjust the throttle cable free
play if necessary.
• Lubricate the throttle grip hous- ing and cable. √√√√√
29 *Li
ghts, si gnals an d
switches • Check operation.
• Adjust headlight beam.
√√√√√√
NO. ITEM
X 1000 km
CHECK OR
MAINTENANCE JOB
X 1000 mi
ODOMETER READINGS
ANNUAL CHECK
110203040
0.66121824
UB74E0E0.book Page 6 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-8
7
EAU19623
Checkin g the spark plu g
The spark plug is an important engine
component, which should be checked
periodically, preferably by a Yamaha
dealer. Since heat and deposits will
cause any spark plug to slowly erode,
it should be removed and checked in
accordance with the periodic mainte-
nance and lubrication chart. In addi-
tion, the condition of the spark plug
can reveal the condition of the engine.
The porcelain insulator around the
center electrode of the spark plug
should be a medium-to-light tan (the
ideal color when the vehicle is ridden
normally). If the spark plug shows a
distinctly different color, the engine
could be operating improperly. Do not
attempt to diagnose such problems
yourself. Instead, have a Yamaha deal-
er check the vehicle.
If the spark plug shows signs of elec-
trode erosion and excessive carbon or
other deposits, it should be replaced.
Before installing a spark plug, the
spark plug gap should be measured
with a wire thickness gauge and, if
necessary, adjusted to specification. Clean the surface of the spark plug
gasket and its mating surface, and
then wipe off any grime from the spark
plug threads.
TIP
If a torque wrench is not available
when installing a spark plug, a good
estimate of the correct torque is 1/4–
1/2 turn past finger tight. However, the
spark plug should be tightened to the
specified torque as soon as possible.
Specified
spark plu g:
NGK/LMAR8A-9
1. Spark plug gap
Spark plu g g ap:
0.8–0.9 mm (0.031–0.035 in)
Ti ghtenin g torque:
Spark plug: 13 N·m (1.3 kgf·m, 9.4 lb·ft)
UB74E0E0.book Page 8 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-9
7
EAU36112
Canister
This model is equipped with a canister
to prevent the discharging of fuel vapor
into the atmosphere. Before operating
this vehicle, make sure to check the
following:
z Check each hose connection.
z Check each hose and canister for
cracks or damage. Replace if
damaged.
z Make sure that the canister
breather is not blocked, and if
necessary, clean it.
EAU79020
Engine oil an d oil filter ele-
ment
The engine oil level should be checked
before each ride. In addition, the oil
must be changed and the oil filter ele-
ment replaced at the intervals specified
in the periodic maintenance and lubri-
cation chart.
To check the en gine oil level
1. Place the vehicle on a level surfa- ce and hold it in an upright posi-
tion. A slight tilt to the side can
result in a false reading.
2. Start the engine, warm it up for several minutes, and then turn it
off.
3. Wait a few minutes until the oil set- tles, and then check the oil level
through the check window locat-
ed at the bottom-right side of the
crankcase.
TIP
The engine oil should be between the
minimum and maximum level marks.
1. Canister
2. Canister breather hose
2
1
1. Engine oil level check window
2. Maximum level mark
3. Minimum level mark
3
1
2
UB74E0E0.book Page 9 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-13
7
EAU20071
Coolant
The coolant level should be checked
before each ride. In addition, the cool-
ant must be changed at the intervals
specified in the periodic maintenance
and lubrication chart.
EAU78580To check the coolant level
1. Place the vehicle on the center- stand.
TIP
zThe coolant level must be
checked on a cold engine since
the level varies with engine tem-
perature.
z Make sure that the vehicle is posi-
tioned straight up when checking
the coolant level. A slight tilt to the
side can result in a false reading.
2. Check the coolant level through
the check window.
TIP
The coolant should be between the mi-
nimum and maximum level marks.
3. If the coolant is at or below the mi-nimum level mark, remove the left
floorboard mat by pulling it up.
4. Remove the coolant reservoir cov- er.
5. Remove the coolant reservoir cap, add coolant to the maximum level
mark, and then install the reservoir
cap. WARNING! Remove only
the coolant reservoir cap. Never
attempt to remove the ra diator
cap when the en gine is hot.
[EWA15162] NOTICE: If coolant is not
availa ble, use distille d water or
soft tap water instea d. Do not
use har d water or salt water
since it is harmful to the en gine.
If water has been used instead
of coolant, replace it with cool-
ant as soon as possi ble, other-
wise the coolin g system will not
1. Coolant level check window
2. Maximum level mark
3. Minimum level mark
1
2
3
1. Floorboard mat
1. Coolant reservoir cover
1
1
UB74E0E0.book Page 13 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-17
7 5. Lift up the air filter case slightly, re-
move the rear wheel sensor lead
from the holder, and then remove
the V-belt case cover.
6. Remove the V-belt case air filter cover by removing the bolts. 7. Remove the air filter element, and
then blow out the dirt with com-
pressed air from the clean side as
shown.
8. Check the V-belt case air filter ele- ment for damage and replace it if
necessary.
9. Insert the element into the V-belt case.
10. Install the V-belt case air filter cov- er by installing the bolts.
11. Install the rear wheel sensor lead into the holder at the white tape on
the lead as shown.
1. Bolt
1. Rear wheel sensor lead
2. Lead holder
1. V-belt case air filter cover
2. Bolt
1
1
22
1
2
2
1. V-belt case air filter element
1. Clean side
1
1
UB74E0E0.book Page 17 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-31
7
If a fuse is blown, replace it as follows.
1. Turn the main switch off and turn off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and then install a new fuse of the specified
amperage. WARNING! Do not
use a fuse of a hi gher ampera ge
ratin g than recommen ded to
avoi d causin g extensive d am-
a g e to the electrical system an d
possi bly a fire.
[EWA15132]
3. Turn the main switch on and turn
on the electrical circuit in question
to check if the device operates.
4. If the fuse immediately blows again, have a Yamaha dealer
check the electrical system.
1. Signaling system fuse 2
2. Signaling system fuse
3. ABS control unit fuse
4. Main fuse 2
5. Radiator fan motor fuse
6. Backup fuse
7. Spare fuse
8. ABS motor fuse
9. ABS solenoid fuse
10.Turn signal light and hazard fuse
11.Terminal fuse 1
12.Answer back fuse
123456 7
8910
11
12
7
Specified
fuses:
Main fuse: 20.0 A
Main fuse 2:
7.5 A
Terminal fuse 1: 2.0 A
Signaling system fuse: 10.0 A
Signaling system fuse 2:
7.5 A
Radiator fan motor fuse: 7.5 A
Backup fuse: 7.5 A
Turn signal light and hazard fuse:
7.5 A
ABS control unit fuse: 7.5 A
ABS motor fuse: 30.0 A
ABS solenoid fuse:
15.0 A
Answer back fuse: 2.0 A
UB74E0E0.book Page 31 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-32
7
EAU64070
Hea dlig hts
This model is equipped with LED-type
headlights.
If a headlight does not come on, have
a Yamaha dealer check its electrical
circuit.
NOTICE
ECA16581
Do not affix any type of tinted film or
stickers to the hea dlig ht lens.
EAU54502
Auxiliary li ghts
This model is equipped with LED-type
auxiliary lights.
If an auxiliary light does not come on,
have a Yamaha dealer check it.
UB74E0E0.book Page 32 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-33
7
EAU70540
Brake/tail li ght
This model is equipped with an LED-
type brake/tail light.
If the brake/tail light does not come on,
have a Yamaha dealer check it.
EAU39881
Front turn si gnal lig ht
If a front turn signal light does not
come on, have a Yamaha dealer check
its electrical circuit or replace the bulb.
UB74E0E0.book Page 33 Tuesday, May 2, 2017 1:04 PM

Periodic maintenance an d a djustment
7-34
7
EAUT1331
Rear turn si gnal li ght bul b
If a rear turn signal light does not come
on, have a Yamaha dealer check the
electrical circuit or replace the bulb.
EAU78560
Replacin g the license plate
lig ht bul b
1. Remove the license plate light unit
by removing the bolts and plate,
and then remove the license plate
light bulb socket (together with the
bulb) by pulling it out.
2. Remove the burnt-out bulb by pulling it out.
3. Insert a new bulb into the socket.
4. Install the socket (together with the bulb) by pushing it in, and then
install the license plate light unit by
installing the plate and bolts.
1. License plate light unit
2. Bolt
3. License plate light bulb socket
4. Plate
1. License plate light bulb
1
2
34
1
UB74E0E0.book Page 34 Tuesday, May 2, 2017 1:04 PM