AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual A3 1995 8L / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/949/w960_949-0.png AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual

Page 1 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-2
 
     
Cylinder head, removing and 
installing 
     
Note:  
     
Replace cylinder head bolts.
     Always replace self-locking nuts, bolts as well 
as gaskets and O-rings. 
     After install

Page 2 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-3
 
  
Part I
 
1 - 
Cylinder head gasket Replacing  page 15
-20
 cylinder head, 
removing 
Installed position: part number faces 
cylinder head After replacing, replace coolant
2 - 
Cylinder head

Page 3 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-4
 
  
 Repair Manual, 1.8 Liter 5V Turbo Fuel Injection 
& Ignition, Repair Group 28    5 - 
Gasket 
For ignition coilReplace if damaged
6 - 
Ignition Coil Check
7 - 
Bolt 
10 Nm (7 ft lb)
8 - 
Oi

Page 4 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-5
 
  
CAUTION! 
Part numbers are listed here for reference only. 
Always check with your Parts department for 
the latest information.  12 - 
Cylinder head cover gaskets 
Replace if damaged or lea

Page 5 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-6
 
  
Part II
 
1 - 
Gasket Always replace
2 - 
Nut 10 Nm (7 ft lb)
3 - 
Socket-head bolt 10 Nm (7 ft lb)
4 - 
O-Ring For injectorAlways replace
5 - 
Fuel rail With injectors
6 - 
Upper coolant li

Page 6 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-7
 
  
9 - 
O-Ring 
For upper coolant lineAlways replace
10 - 
Socket-head bolt 10 Nm (7 ft lb)
11 - 
Intake plenum Removing and installing   Page 15
-10
12 - 
Socket-head bolt 
20 Nm (15 ft lb)
13

Page 7 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-8
 
    
Fig. 1  Check cylinder head for distortion
-  Using straightedge and feeler gauge, check cylinder head for distortion 
at multiple points. 
   Cylinder head distortion must not exceed 0.1

Page 8 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-9
 
    
Fig. 3  Sealing contact surfaces between double bearing cap and 
cylinder head 
-  Using small screwdriver, carefully apply thin layer of sealant D 454 300 
A2 to both corners of sealing s

Page 9 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-10
      
Intake manifold, removing and installing
 
     
Removing  
     
Note:  
     All tie wraps opened or cut during removal must 
be reinstalled at the same locations. 
     
CAUTION!

Page 10 of 35

AUDI A3 1995 8L / 1.G AEB ATW Engines Cylinder Head Remove And Install Workshop Manual 15-11
 
    
-  Remove hose (arrow) for Leak Detection Pump (LDP) -V144-.
Pa
ge 10 of 35 C
ylinder head, removin
g and installin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
Page:   1-10 11-20 21-30 31-40 40 next >