service AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual
[x] Cancel search | Manufacturer: AUDI, Model Year: 1995, Model line: A3, Model: AUDI A3 1995 8L / 1.GPages: 38, PDF Size: 0.74 MB
Page 1 of 38

13-1
Engine, disassembling and
assembling Lock carrier, moving into service position
Special tools and equipment
3369 support tool
1 -
Bolts
45 Nm (33 ft lb)
2 -
Bolts 45 Nm (33 ft lb)
3 -
Bolts 10 Nm (7 ft lb)
4 -
Bolts 10 Nm (7 ft lb)
5 -
Bore For 3369 support tool
6 -
Lock carrier bore
7 -
Fender bore
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Page 16 of 38

13-14
Fig. 1 Viscous fan, removing and installing
Lock carrier in service position Page 13
-1
Ribbed belt free of tension Page 13
-15
- Secure belt pulley for viscous fan with 5 x 60 mm bolt and remove
using hex socket wrench.
- Remove viscous fan.
- When installing viscous fan, tighten to 45 Nm (33 ft lb).
Installation is only possible in one position: the bore hole of the vibration
damper (arrow) must align with raised portion of toothed belt gear. Fig. 2 Install vibration damper
Lock carrier in service position Page 13
-1
Ribbed belt removed Page 13
-15
- Install vibration damper using only original equipment bolts (bolt
strength grade 10.9) parts catalog. - Tighten vibration damper bolts to 40 Nm (30 ft lb).
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Page 17 of 38

13-15
Ribbed belt, removing and installing
Lock carrier in service position Page 13
-1
CAUTION!
Before removing ribbed belt, note direction of
rotation with chalk or felt-tip marker.
Reversing the direction of rotation of a used
belt can destroy the belt. When installing the
ribbed belt, make sure it is seated correctly
on the pulley.
Removing
- Remove noise insulation panel (arrows).
- Loosen bolts for ribbed belt tensioner for A/C compressor (arrows).
- Release tension on ribbed belt and remove belt.
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Page 20 of 38

13-18
V-belt, removing and installing
Lock carrier in service position Page 13
-
17
Ribbed belt free of tension Page 13
-15
Removing
- Remove noise insulation panel (arrows).
- Remove viscous fan (with belt pulley) from bearing Page 13
-14
, Fig.
1
.
- Remove belt pulley for coolant pump. Use drift (arrow) to counterhold
at belt pulley for power steering pump.
- Remove V-belt.
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Page 22 of 38

13-20
Bearing for viscous fan in mounting
bracket, removing and installing
Lock carrier in service position Page 13
-1
Special tools and equipment
Hex nut from 3301 assembly tool
Extractor pipe from 3350 installation device
3367 press out tool for viscous clutch fan
bearing bushing
Removing
- Remove ribbed belt Page 13
-15
.
- Remove viscous fan (together with belt pulley)
Page 13
-14
, Fig. 1
.
- Remove circlip (arrow) from bearing bushing.
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Page 24 of 38

13-22
Mounting bracket for generator, power
steering pump and viscous fan,
removing and installing
Lock carrier in service position Page 13
-1
Removing
CAUTION!
Before disconnecting the battery, determine
the correct coding for the anti-theft radio.
Note:
Ribbed belt for A/C remains installed.
Ribbed belt, removing Page 13
-15
. - Switch ignition off and disconnect battery Ground (GND) strap.
- Remove ribbed belt and ribbed belt tensioner Page 13
-18
.
- Remove belt pulley for power steering pump.
- Unbolt power steering pump from mounting bracket for generator,
power steering pump and viscous fan and tie to side.
All lines remain connected
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Page 32 of 38

13-29
Toothed belt, removing and installing
Removing
Engine installed
Lock carrier in service position Page 13
-1
Special tools and equipment
V159 pin wrench
- Remove ribbed belt and ribbed belt tensioner
Page 13
-15
.
- Remove viscous clutch (with belt pulley) Page
13
-14
, Fig. 1
.
- Remove upper toothed belt cover.
CAUTION!
Before removing toothed belt, note direction
of rotation with chalk or felt-tip marker.
Reversing the direction of rotation of a used
belt can destroy the belt.
- Turn crankshaft at central bolt of toothed belt gear in direction of
engine rotation to TDC Cyl.1 marking (arrows).
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