AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual A3 1995 8L / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/950/w960_950-0.png AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual

Page 1 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 13-1
 
  
Engine, disassembling and 
assembling Lock carrier, moving into service position
 
Special tools and equipment  
3369 support tool  
1 - 
Bolts 
45 Nm (33 ft lb)
2 - 
Bolts 45 Nm (33 ft lb)

Page 2 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 13-2
 
  
 Repair Manual, Body Exterior, Repair Group 63
    -  Remove front bumper.
-  Remove 3 quick-release screws on front of noise 
insulation panel. 
-  Unbolt air guide between lock carrier and

Page 3 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 13-3
 
  
 Repair Manual, Body Exterior, Repair Group 63
    -  After installing lock carrier, check wiring for 
proper routing near coolant fan. 
-  Install front bumper.
Pa
ge 3 of 38 En
gine, disas

Page 4 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 13-4
 
  
Ribbed belt for power steering pump, 
generator and viscous fan, and V-belt for 
coolant pump
 
CAUTION! 
Before removing ribbed belt, note direction of 
rotation with chalk or felt-tip mark

Page 5 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 13-5
 
  
5 - 
Ribbed belt 
Removing and installing   Page 13
-15
Check for wear
6 - 
Special bolt Tighten to 40 Nm (30 ft lb)Only use VW bolts, bolt strength grade 
10.9   parts catalog 
7 - 
Vibrati

Page 6 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 13-6
 
  
11 - 
Circlip 
For viscous fan bearingRemoving and installing   Page 13
-20
12 - 
Bolt for belt pulley 
10 Nm (7 ft lb)
13 - 
Bearing For viscous fanRemoving and installing   Page 13
-20
14

Page 7 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 13-7
 
  
Note:  
For easier installation of generator into the bracket, 
push back lower bolt bushing slightly.  17 - 
Generator 
  Removing:
  - Disconnect battery Ground (GND) strap.
 - Loosen ribb

Page 8 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 21 - 
Bolt 
25 Nm (18 ft lb)
Pa
ge 8 of 38 En
gine, disassemblin
g and assemblin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.13.1

Page 9 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 13-8
 
  
22 - 
Brace 
For intake manifold
23 - 
Bolt 20 Nm (15 ft lb)
24 - 
Bolt 40 Nm (30 ft lb)
25 - 
Bolt 25 Nm (18 ft lb)
26 - 
Bolt 25 Nm (18 ft lb)
27 - 
Bracket For generator, power steering p

Page 10 of 38

AUDI A3 1995 8L / 1.G AEB ATW Engines Engine Assembly Workshop Manual 25 Nm (18 ft lb)
Pa
ge 10 of 38 En
gine, disassemblin
g and assemblin
g
11/18/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE02.13.1
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