AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide https://www.carmanualsonline.info/img/6/1259/w960_1259-0.png AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide

Page 11 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 39-50
      
-  If measurements are based on red scale, 
subtract value "e." 
     
-  If measurements are based on black scale, add 
value "e." 
     
Example:  
  
   Shim S3* installed   0.60 
mm

Page 12 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 0.50   0.65     
1) Using shim tolerances it is possible to find the 
exact shim thickness required, insert two shims if 
necessary.  
Pa
ge 12 of 34 Total shim thickness Stotal for shim S3 + S4, dete

Page 13 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 39-51
      
Determining thickness of shim "S4"  
     
Formula:  
S4  
=  
Stotal - S3  
     
Example:  
  
  
  Total shim thickness Stotal for S3 + 
S4    
1.60 
mm  
-   Thickness of shim S3   0.

Page 14 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 1) Using shim tolerances it is possible to find the 
exact shim thickness required, insert two shims if 
necessary.  
Pa
ge 14 of 34 Total shim thickness Stotal for shim S3 + S4, determinin
g
11/20/20

Page 15 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 39-52
      
Checking measurement  
      Checking dimension "r"  
     
-  Install pinion shaft/hollow shaft with measured 
shims S3 and S4. 
     
-  Turn hollow shaft against pinion shaft 5 turns i

Page 16 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 39-53
      
Measuring friction torque  
     
Notes:  
     
Pinion shaft/hollow shaft tapered roller bearings 
are low friction bearings. Therefore the friction 
torque has only a limited use as a c

Page 17 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 39-54
      
Transmission cover, replacing (re-
calculating shim S4
 
     
Special tools and equipment  
     
VW385/3 centering disc (2x)
     VW385/17 magnetic plate
     VW387 dial indicator holde

Page 18 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 39-55
      
-  Clean housing mating surfaces.
    
Example: 
Example: 
Available shims   table,   Page 39
-51
 .   -  Measure difference in depth -a- on old and new transmission covers.
   Depth "a"

Page 19 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 39-56
      
-  Press tapered roller bearing outer race with shim 
S4 into transmission cover   Fig. 8, Page 35
-
33
 . 
     
-  Reinsert assembled pinion shaft into 
transmission housing fully.

Page 20 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness User Guide 39-57
      
Ring gear, adjusting
 
     
Adjusting differential 
      For a list of the repairs which will require the ring 
gear to be adjusted   table,   Page 39
-37
 .  
     
Special tools and e
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