AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual A4 1995 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1259/w960_1259-0.png AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual

Page 1 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-41
 
     
Speedometer Vehicle Speed 
Sensor (VSS), removing and 
installing 
     
Total shim thickness Stotal for 
shim S3 + S4, determining 
      Adjust preload of tapered roller bearings for

Page 2 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-42
 
    
-  Install double tapered roller bearing outer race for pinion shaft in 
transmission housing without shims   Fig. 3, Page 35
-31
 . 
    
Notes:  -  Install tapered roller bearing outer

Page 3 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-43
      
-  Install transmission cover and tighten bolts to 22 
Nm (16 ft lb). 
     
-  Turn transmission so transmission cover faces 
downward. 
    
-  Press down on face of pinion shaft using

Page 4 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-44
      
-  Rotate pinion shaft together with hollow shaft 5 
turns in each direction to settle tapered roller 
bearing. Otherwise measurement will not be 
correct. 
    
Note:  
If the measuremen

Page 5 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-45
      
Determining thickness of shim S3*  
     
Formula:  
S3*  
=  
Stotal - S4*  
     
Example:  
  
  
  Total shim thickness Stotal for S3 + 
S4    
1.60 
mm  
-   Inserted shim S4*   1.00

Page 6 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual separately in relation to hollow shaft 5 turns in 
each direction, to settle tapered roller bearings. 
Pa
ge 6 of 34 Total shim thickness Stotal for shim S3 + S4, determinin
g
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p://127.0

Page 7 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-46
 
    
-  Install measuring tools and secure to transmission housing using bolt 
(arrow). 
-  Set dial indicator (3 mm measuring range) to "0" with 2 mm preload.
-  Loosen transmission cover bol

Page 8 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-47
      
Determining measurement "e"  
     
Note:  
     Measurement "e" is required to determine the 
final shim thickness of S3 and S4. 
    
-  Set adjustment rings of universal mandrel using

Page 9 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-48
 
    
Note:  
Make sure gauge contact surface is precisely installed and free of oil.  -  Place end gauge on face of pinion shaft.
    
-  Remove master gauge and install measuring mandrel into

Page 10 of 34

AUDI A4 1995 B5 / 1.G 01A Transmission Total Shim Thickness Workshop Manual 39-49
 
    
Measurement in following example "e" = 0.26 mm (red scale)  
Note:  
After removing universal mandrel, and with VW385/30 master gauge in 
place, check dial indicator again to see if it in
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