AUDI A4 1996 B5 / 1.G AWM Engine Lubrication System Components User Guide

17-11


Oil pan, removing and installing

Special tools and equipment

Support bar 10-222A
Lifting tackle 2024 A
Socket 3249
Workshop crane VAG 1202 A
Electric drill with plastic brush attachment
Protective goggles
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Removing

Engine in vehicle
Lock carrier must be in service position
Page 13
-1 .

- Unbolt bracket for sound insulation -arrow-.
- Remove air duct hose on bottom left on charge air cooler.

- Remove engine cover -arrows-.
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- Remove seal from plenum chamber cover in direction of arrow.
- Remove plenum chamber cover -1- from front.

- Remove nut -arrow- from top of left engine mounting.
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- Set up support bar 10-222 A on fender panel flanges.

- Remove lifting eye from lifting tackle 2024 A.
- Replace pin -1- in center hole on lifting tackle and secure with locking
pin.
- Engage pin on lifting tackle 2024 A on spindle of support bar 10-222 A.
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CAUTION!
The hooks and locating pins of the lifting tackle must be secured
with locking pins -arrows in illustration-. - Engage lifting tackle 2024 A in front and rear lifting eyes on engine.
- Pretension engine with spindle of support bar, do not lift.
- Drain engine oil.
- Remove oil return line of exhaust turbocharger from oil pan.

- Disconnect electrical connector -arrow- from oil level sender.
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Vehicles with automatic transmission:

Note:
Observe cleanliness rules when working on the
automatic transmission:

Repair Manual, 5 Spd. Automatic
Transmission 01V, Repair Group 37


Note:
Ignore positions -1- and -2-.
All models: - Remove bolt -3- and disconnect ATF lines from transmission.
- Remove bracket for ATF lines from engine.
- Move ATF lines aside.

- Remove stop for torque reaction support -arrows-.
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- Where present unclip operating rod of vehicle level sender from lower
transverse link -arrow-.

- Cut through cable ties -arrows-. Open retainer for starter cable and
take out electrical wiring.
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Note:
Different mounting holes are provided for the different engine versions. - Mark positions of mountings -1- and locating sleeves -2- on left and
right engine mountings (lower).
- Remove nut -1- from lower right of engine mounting.
- Completely remove left engine mounting.

- Support subframe with workshop crane VAG 1202 A.
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Note:
The subframe should be disconnected and lowered at the front only,
otherwise it will be necessary to check the wheel alignment.
Vehicles with manual transmission - Remove front subframe bolts -2- and -3- (left and right) and loosen
bolts -1-.

- Loosen nut -arrow- on left transmission mounting until it is flush with
end of bolt (approx. four turns on the thread).
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Vehicles with automatic transmission:

All models: - Loosen rear bolt -2- on left transmission mounting a few turns; remove
front bolt -1- on left transmission mounting.

- Loosen rear bolt -2- on right transmission mounting a few turns;
remove front bolt -1- on right transmission mounting.
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