AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly Workshop Manual

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly Workshop Manual A4 1997 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1242/w960_1242-0.png AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly Workshop Manual

Page 1 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-21
 
     
Front final drive differential, 
disassembling and 
assembling 
     
Special tools and equipment  
     
VW295 needle bearing drift
     VW401 thrust plate
     VW402 thrust plate

Page 2 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual      
30-205 thrust pad
     40-21 sleeve 
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Page 3 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-22
      
40-105 thrust piece
     3138 drift
     3144 press support
     3296 tube 
     Sealant AMV 188 000 02
     Kukko 20/10 two-arm puller or Kukko 44/2 
puller 
     Kukko 204/2 two-arm pul

Page 4 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-23
 
  
1 - 
Transmission housing* 
2 - 
Adjustment shim S2 
Note thicknessList of adjustments   Page 39
-37
3 - 
Right tapered roller bearing outer race* 
Tapered roller bearings on left and right

Page 5 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-24
 
  
5 - 
Ring gear* 
Is matched to pinion shaft (gear set)Allocate by transmission code  parts 
catalog,  Page 00
-3 
Remove from differential housing using a 
drift  Fig. 9
 
Installing on dif

Page 6 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-25
 
  
CAUTION! 
Install drive gear carefully onto differential, 
without canting. Do not use force, the drive gear 
can break easily.  8 - 
Left tapered roller bearing inner race* 
Tapered roller

Page 7 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-26
 
  
11 - 
Adjustment shim S1 
Note thicknessList of adjustments   Page 39
-37
12 - 
Differential cover* 
13 - 
Large differential bevel gear 
Installing  Fig. 11
14 - 
Differential bevel gear s

Page 8 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-27
 
    
Fig. 1  Removing small tapered roller bearing outer race from 
transmission housing 
-  Turn webs -A- and -B- out until they sit on outer race within recess in 
transmission. 
-  After re

Page 9 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-28
 
    
Notes:  Fig. 3  Removing right tapered roller bearing inner race
A - Kukko 20/10 two-arm puller, e.g. Kukko 44/2
Pullers with a small spindle diameter, 30-11 thrust pad must be placed 
be

Page 10 of 14

AUDI A4 1997 B5 / 1.G 01A Transmission Front Differential Assembly  Workshop Manual 39-29
 
    
WARNING! 
Wear protective gloves. 
Note:  
Transmission code CXF: use 40-21 sleeve.  Fig. 4  Installing right tapered roller bearing inner race
- 
Heat inner race to approx. 100 C (212 F)
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