engine AUDI A4 1997 B5 / 1.G AHA Engine Multiport Fuel Injection And Ignition System Service Manual

24-78

Continuation

- Start engine and let run at idle.

Temperature value must increase evenly
If NOT:

-
Press button.

- Press buttons -0- and -6- to select "End Output"
function 06, and press -Q- button to confirm
input.

- Switch ignition off.

- Replace Engine Coolant Temperature (ECT)
sensor -G62-.

Notes:

Temperature is displayed in increments of 1.5
C.

If malfunctions occur within certain temperature
ranges while the engine is running, and the
temperature values do not increase without
interruption, the temperature signal is
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If wiring is OK:

- Check ECT sensor resistance across terminal 1 (signal) and terminal 3
(ground).
- Check measured resistance value for appropriate temperature range
using graph below (N24-0157).

Range A: 0-50 C (32-122 F)

Range B: 50-100 C (122-212 F)

Examples:
If resistance is NOT OK:
At 30 C, ECT sensor resistance should be 1500-2000 At 80 C, ECT sensor resistance should be 275-375
- Replace Engine Coolant Temperature (ECT) sensor -G62-.
- Check readiness code page 01
-70
. If Diagnostic Trouble Code
(DTC) memory has been erased, or ECM was disconnected, generate
new readiness code page 01
-73
.
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24-83

Checking

- Connect VAG1551 or VAG1552 scan tool and
press buttons -0- and -1- to insert "Engine
Electronics" address word 01 (with ignition
switched on) page 01
-8 .
Rapid data transfer
HELP
Select function XX

Indicated on display
- Press buttons -0- and -8- to select "Read Measuring Value Block"
function 08, and press -Q- button to confirm input.
Read Measurin
g Value Block
HELP
Input displa
y group number XXX

Indicated on display
- Press buttons -0-, -0- and -4- to input display group number 4 (004),
and press -Q- button to confirm input.
Read Measuring Value Block 4 1 2 3 4

Indicated on display (1-4 = display fields)
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- Compare displayed value with specified value
for intake air temperature (display field 4):

Display fields

1 2 3 4
Display group 4: General engine data
Display xxx RPM xx.xxx V
xxx.x C
xxx.x C
Indicates Engine speed
(in 40 RPM
steps) Battery Positive
Voltage (B+) Engine coolant
temperature Intake air temperature
Range 0 - 6800 RPM 0.000 - 16.500 V -46.5 to 141.0 -46.5 to 141.0
Specified
value 0 RPM 10.000 - 14.500 V --- approx. ambient temperature 1), 2)

--- --- --- Continuation page 24
-85
, Evaluation of
display group 4
1) After a long standing period (approx. 12 hours). 2) If indicated temperature deviates significantly from the ambient temperature, check IAT sensor wiring for resistance or open
circuits.
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24-88

Engine Speed (RPM) sensor, checking


Note:
Component locations page 24
-1

Required special tools and test equipment

VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram

Checking

- Disconnect 3-pin harness connector from engine
speed sensor.

- Connect VAG1598/22 test box to ECM harness
connector page 01
-67
.
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If wiring is OK: - Check wiring for open circuit between ECM/test box and 3-pin harness
connector.

Connector terminal 1 to ECM/test box socket 67
Connector terminal 2 to ECM/test box socket 63
Connector terminal 3 to ECM/test box socket 56
Specified value: max. 1.5
- Check wiring for short circuit between ECM/test box and 3-pin harness
connector, according to wiring diagram.

Connector terminal 2 to ECM/test box socket 67
Connector terminal 1 to ECM/test box socket 63
Connector terminal 1 to ECM/test box socket 56
Specified value:
- Replace engine speed (RPM) sensor -G28-.
- Check readiness code page 01
-70
. If Diagnostic Trouble Code
(DTC) memory has been erased, or ECM was disconnected, generate
new readiness code page 01
-73
.
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24-90

Voltage supply to Engine Control
Module (ECM), checking


Required special tools and test equipment

VAG1551 or VAG1552 Scan Tool (ST) with
VAG1551/3 adapter cable
VAG1598/22 test box
Multimeter US1119 (Fluke 83 or equivalent)
VW1594 connector test kit
Wiring diagram

Checking

- Connect VAG1551 or VAG1552 scan tool and
press buttons -0- and -1- to insert "Engine
Electronics" address word 01 (with ignition
switched on) page 01
-8 .
Rapid data transfer
HELP
Select function XX

Indicated on display
- Press buttons -0- and -8- to select "Read Measuring Value Block"
function 08, and press -Q- button to confirm input.
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24-91

- Check battery positive voltage (B+) in display
field 2.

Display fields

1 2 3 4
Display group 4: General engine data
Display xxx RPM xx.xxx V
xxx.x C
xxx.x C
Indicates Engine speed
(in 40 RPM
steps) Battery Positive Voltage (B+)
Terminal 15 Engine coolant
temperature Intake air
temperature
Range 0 - 6800 RPM 0.000 - 16.500 V -46.5 to 141.0 -46.5 to 141.0
Specified
value 0 RPM 10.000 - 14.500 V --- ---

--- If not as specified page 24
-92
, Evaluation
of display group 4
--- ---
If displayed value is OK (as specified):

-
Press button.
- Press buttons -0- and -6- to select "End Output"
function 06, and press -Q- button to confirm
input.
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24-96
If the fuel pump does not respond:

- Check fuel pump relay actuation page 24
-
99
.
If the LED test light does not light up:

- Repeat test at other terminal of fuse 28.

If the LED light still does not light up:
- Check wiring for open or short circuits between fuse 28 and terminal 30
at relay position 6, using the applicable wiring diagram. Repair wiring
as necessary.

Specified value: max. 1.5

Note:
This step lets the fuel pump run without the engine running. The closed
throttle position switch must be closed during the test, or the selected fuel
injector will discharge fuel when it is actuated 5 times. - Connect VAG1527B LED voltage tester between Ground and one of
the two terminals for fuse 29.
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If the LED test light does not light up:

- Repeat test at other terminal of fuse 29.

If the LED test light still does not light up:
- Check wiring for open circuit between fuse 29 and terminal 30 at relay
position 6, using the applicable wiring diagram. Repair wiring as
necessary.

Specified value: max. 1.5

Note:
This step lets the fuel pump run without the engine running. The closed
throttle position switch must be closed during the test, or the selected fuel
injector will discharge fuel when it is actuated 5 times. - Connect VAG1527 LED voltage tester between Ground and one of the
two terminals of fuse 34.
- Initiate output Diagnostic Test Mode (DTM) and advance to test of
cylinder 1 fuel injector -N30- page 01
-51
.

LED test light must light up
Fuel pump relay must be activated
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