lock AUDI A4 1998 B5 / 1.G 01W Transmission Clutch Release Workshop Manual

30-17


Clutch release mechanism,
servicing
1 -
Clutch slave cylinder
Do not press clutch pedal after clutch slave
cylinder has been removed Installing Fig. 1Tension clutch slave cylinder enough so
that mounting bolts can be easily installed
2 -
Bolt
Hex bolt:Before installing, coat with D 185 400 A2
locking fluid Tightening torque: 25 Nm (18 ft lb)
Socket-head bolt:Always replaceSelf-lockingTightening torque: 20 Nm (15 ft lb)
3 -
Bracket for hose/line assembly Attach to clutch slave cylinderNot always present
4 -
Plunger
Pa
ge 1 of 13 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.2

30-18


5 -
Spring washer
Small diameter facing guide sleeve
(convex side)
6 -
Input shaft seal Use VW681 extractor lever to remove from
guide sleeve Use VW192 arbor to drive in to stop
7 -
Torx bolt Always replace35 Nm (26 ft lb)Self-locking
8 -
Throwout bearing Do not rinse out bearing, wipe clean onlyReplace noisy bearings
9 -
Clutch release lever Before installing, coat contact surface of
clutch slave cylinder plunger with layer of
copper grease, e.g. Z 381 351 TE
10 -
Retaining spring Secure to clutch release lever
Pa
ge 3 of 13 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.2

30-20


Fig. 1 Installing clutch slave cylinder
- Before installing, coat contact surface of clutch release lever plunger
with thin layer of copper grease, e.g. Z 381 351 TE.
- Before installing clutch slave cylinder in transmission, coat boot area -
a- with G 052 150 A2 lithium grease.
- Guide clutch slave cylinder into bore of transmission housing without
large sideways deviation from direction of motion of plunger.

Notes: - Attach bracket -3- for pressure line -1-.
If clutch slave cylinder -4- is inserted crooked, there is a possibility that
the plunger will be inserted past the clutch release lever. Pre-load the clutch slave cylinder enough so that the mounting bolt
can be easily installed.
- Install mounting bolt -2-.
- Install hex bolt with D 185 400 A2 locking fluid and tighten to 25 Nm
(18 ft lb).
If socket-head bolt is used, it is self-locking: always replace and tighten
to 20 Nm (15 ft lb).
Pa
ge 5 of 13 Clutch release mechanism, servicin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM01.30.2