coolant AUDI A4 1998 B5 / 1.G AWM Engine Cylinder Head Remove And Install User Guide

15-24


- Disconnect connector -arrow- at coolant temperature sensor -G2-/-
G62-.

- Disconnect vacuum hose -arrow- from combination valve.
- Remove bolts -2- and -3- and remove coolant flange.
- Remove bracket -1- for oil feed line.
- Unclip all wiring from cylinder head and move clear to one side.
- Remove coolant hose going to heat exchanger (heater unit) at back of
cylinder head (first release retainers on connecting flange).
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ylinder head, removin
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the silicone layer or the indented area will lead
to leaks.
No oil or coolant must be allowed to remain in
the blind holes for the cylinder head bolts in the
cylinder head.

- Before positioning cylinder head, set crankshaft and camshaft to TDC
of cylinder 1.
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ylinder head, removin
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p://127.0.0.1:8080/audi/servlet/Dis
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15-31

- Install ribbed belt and tensioner for ribbed belt
Page 13
-20
.

- Install intake line Page 15
-13
.

- Replace coolant Page 19
-7 .

- After connecting battery, enter anti theft code for
radio.

Radio operating instructions
- Close windows fully using window switches.

- Actuate all power window switches again for at
least one second in the "close" direction to
activate the automatic open/close function.

- Set clock to correct time.

- Perform throttle-valve control module
adaption:

Repair Manual, 1.8 Liter 4
-Cyl. 5V Turbo Fuel
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ylinder head, removin
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15-32

Tightening torques

Component

Nm
Support for intake
manifold to intake
manifold 20
to bracket 20
Turbocharger to exhaust manifold
35
1)
2)
Turbocharger bracket to cylinder block
25
Turbocharger bracket to turbocharger
30
Hose clamps for coolant hoses
2
Hose clamps for air duct hoses
3.5

1) Replace bolts
2) Coat thread and head attachment area with
high temperature lubricant G 052 112 A3
Pa
ge 37 of 42 C
ylinder head, removin
g and installin
g
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE06.15.1