AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual A4 1999 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1238/w960_1238-0.png AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual

Page 1 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual 39-148
 
     
Final drive gear set, 
recommended sequence for 
adjusting 
      If the pinion shaft and ring gear have to be re-
adjusted, the following sequence is 
recommended for maximum efficienc

Page 2 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual 39-149
 List of adjustments
 
Note:  
If repairs have been carried out on the final drive, it is only necessary to adjust the pinion shaft or final drive set if components 
which have a direct effect

Page 3 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual 39-150
 
  
Position of shims
 
Note:  
List of adjustments when replacing individual 
components of final drive   Page 39
-149
 . 
S1 - Shim for ring gear in final drive cover
S2 - Shim for ring gear

Page 4 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual 39-151
      
Special tools and equipment  
     
VW382/10 extension pin
     VW385/1 universal mandrel
     VW385/2 centering disc
     VW385/3 centering disc
     VW385/14 measuring rod
     VW385/1

Page 5 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual      
VW402 thrust plate
     VW408A punch
     VW457 support channels
Pa
ge 5 of 31 Final drive 
gear set, recommended se
quence for ad
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Page 6 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual 39-152
      
VW521/4 adjustment for ring gear
     VW521/8 adjustment for ring gear
     VW540 engine and transmission support
     30-205 thrust pad
     2003/3 mounting ring
     2052/2 assembly to

Page 7 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual      
VAG1359/2 universal mount
     Dial indicator extension 30 mm
     Dial indicator 
     Torque gauge 0-600 Ncm (53 in. lb)
Pa
ge 7 of 31 Final drive 
gear set, recommended se
quence for ad
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Page 8 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual 39-153
      
Pinion shaft, adjusting
 
     
Notes:  
     
Adjust the ring gear before adjusting the pinion 
shaft (determine total shim thickness Stotal for 
shims S1 + S2)   Page 39
-162
 .

Page 9 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual The marking "Oben" on 3253/4 thrust piece faces the nut of the puller. 
Pa
ge 9 of 31 Final drive 
gear set, recommended se
quence for ad
justin
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11/20/2002 htt
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pl

Page 10 of 31

AUDI A4 1999 B5 / 1.G 01A Transmission Final Drive Gear Set Workshop Manual 39-154
 
    
WARNING! 
Wear protective gloves.  -  Install small tapered roller bearing outer race into housing.
-  Lubricate outer race with oil and install using VW408A punch and 30-
205 thrust pad
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