AUDI A4 1999 B5 / 1.G 01W Transmission Disassemble And Assemble User Guide

34-47


13 -
Transmission cover
Coat sealing surfaces with thin layer of
sealant AMV 188 001 02 Removing and installing oil collector tray
Page 34
-48
, Fig. 1

14 -
Transmission housing
Match components according to
transmission code letters found in parts
catalog microfiche
15 -
Torx bolt 22 Nm (16 ft lb)
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34-48


Removing
Installing Fig. 1 Removing and installing oil collector tray
- Turn oil collector tray (arrow) and pull out.
- Push oil collector tray into transmission, until it snaps in.
Installation position: oil collector tray faces upward in transmission
cover.
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34-49

Input shaft ball bearing, multi-function
switch, input shaft, pinion shaft, shift
rods and transmission cover, removing
and installing


Notes:

To remove the above-mentioned components, it
is not necessary to remove the differential.
Removal is only necessary when adjustments
have to be performed Page 39
-33
, list of
adjustments

Special tools and equipment

VW309 holding plate
VW353 transmission support
3235 press device
VAG1306 drip tray
VAG1582 taper roller bearing puller
VAG1582/2 gripping piece
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AMV 188 001 02 sealant
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34-50

Removing

- Place VAG1306 drip tray under transmission.

- Drain transmission oil.

- Secure transmission to assembly stand Page
34
-29
.

Notes: - Remove clutch release lever -A- with release bearing.
Before removing the guide sleeve, slide a shrink tube over the input
shaft splines to protect the seal. Remove the seal in the guide sleeve Page 30
-18
.
- Remove guide sleeve -B-.
- Remove spring washer -C-.
- Remove circlip -D- in front of input shaft ball bearing.
- Note thickness of circlip, if ball bearing, input shaft or transmission
housing is not replaced.
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- Pull input shaft ball bearing out of transmission housing.

- Remove circlip (arrow) behind input shaft ball bearing.
- Note thickness of circlip, if ball bearing, input shaft or transmission
housing is not replaced.
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- Remove transmission cover -A- from transmission housing -B-.

- Remove bolts (arrows) and pull out multi-function switch.
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34-53


- Remove relay shaft bolts (arrows).

- Unbolt shift detent (arrow) and swing out.
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34-54


- Input shaft -A-, pinion shaft -B-, relay shaft -C-, selector rods -D- with
shift rod and shift forks -E- must all be carefully pulled out together.
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34-55

Installing

Note:
If the input shaft ball bearing, the input shaft or
the transmission housing is replaced, it is
necessary to re-determine the thickness of the
circlips for the input shaft first Page 35
-17
,
input shaft adjusting.

- For easier installation of following components, swing transmission
housing into position shown.

Note:
The relay shaft -C- and the shift rod can also be installed later if
necessary Page 34
-56
, Illustration V34-1816 and Page 34
-57
,
illustration V34-2120 - Assemble input shaft -A-, pinion shaft -B-, relay shaft -C-, selector rods
-D- with shift rod and selector forks -E-.
- Install these components into transmission housing as a set.
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