AUDI A4 1999 B5 / 1.G 01W Transmission Disassemble And Assemble Owner's Manual

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Position of shift mechanism in transmission
Note:
Illustration is shown without the drive axle and pinion. 1 - Shift fork 5th and reverse gears
2 - Shift fork 3rd and 4th gears
3 - Shift fork 1st and 2nd gears
4 - Relay shaft
5 - Shift detent
6 - Shift rod

- Move transmission housing and engage 3rd gear (direction of arrow).
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- Install relay shaft -A-.
- Place inner shift rod -B- sideways into mounting hole in transmission
housing and assemble into mounting eye.
- Carefully turn shift rod in direction shown (arrow).

- Insert shift detent and tighten bolt (arrow) securely.
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- Install relay shaft stop bolts (arrows).
- Replace O-ring for multi-function switch.

- Carefully insert multi-function switch and tighten (arrows).
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Make sure dowel sleeves for transmission cover -A- are installed in
transmission housing -B-.
- Coat sealing surfaces with a thin layer of sealant AMV 188 001 02.
- Install transmission cover onto transmission housing.

- Install rear circlip (arrow) for input shaft ball bearing.
- Slide ball bearing onto input shaft.
Installation position: closed side of ball cage faces toward transmission
housing.
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- Press in ball bearing.
- Slide thrust piece -A- of press device onto input shaft.
- Position press device behind splines for clutch plate.
- Screw in bolts -B- and tighten slightly.
The bolts bear against the indentations in thrust piece -A-.
- Press in ball bearing onto seat by alternately tightening bolts -B- (1/2-
turn at a time) until stop is reached.

Notes: - Install front circlip -D- for input shaft ball bearing.
- Install spring washer -C-.
Position: convex side faces guide sleeve -B-.
Before installing guide sleeve, cover splines on input shaft with a
shrink tubing to protect the seal. Installing seal in guide sleeve Page 30
-18
.
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- Install guide sleeve -B- for throwout bearing.
- Install clutch release lever -A- and throwout bearing.
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play?action=Goto&t
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pair&id=AUDI.B5.TM01.34.4