belt AUDI A4 1999 B5 / 1.G APB Engine Valve Gear Service Workshop Manual

15-7


24 -
Rotor for Hall sensor
Note position (notch on camshaft)
25 -
Washer Conical
26 -
25 Nm
27 -
Hall sensor
28 -
10 Nm
29 -
30 Nm +180 (1/2 turn)
30 -
Camshaft sprocket
31 -
Oil seal (toothed belt end)
Replacing Page 15
-10
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15-10

Oil seals in cylinder heads, replacing


Oil seal for camshaft drive (left and right
cylinder heads)

Note:
If the oil seal on one side is leaking it is advisable
to replace the seals on both sides.

- Remove ribbed belt Page 13
-1 .

- Remove toothed belt Page 13
-4 .

- Remove rear toothed belt guard.

- Pull out oil seal with oil seal extractor 3240.
- Clean contact surface and sealing surface.
- Do not apply oil to sealing lip or outer circumference of seal.
- Install guide sleeve 3241/2 (from tool set 3241) onto camshaft.

- Press seal flush into cylinder head using press sleeve 3241/1 and bolt
3241/3.
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15-19

- Remove cover panel from cylinder head cover
(cylinder bank 4-6).

- Release hose clamp -arrow-.
- Remove upper section of intake line -1-.
- Disconnect hose -2-.

- Disconnect hose (arrow).
- Remove bolt securing toothed belt guard from cylinder head cover.
- Pull plug connectors off ignition coils.
- Pull crankcase breather off cylinder head cover.
- Remove cylinder head cover.
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15-28

- Remove bolt securing toothed belt guard from
cylinder head cover.

- Unplug connectors from ignition coils.

- Pull crankcase breather off cylinder head
cover.

- Remove ignition coils.

- Remove cylinder head cover.

Installing
Install in reverse sequence; note the following
points.

- Seal end points of joints between bearing caps and cylinder head.
- Before installing cylinder head cover and gasket, carefully apply a
small quantity of sealant D 454 300 A2 at four end points of sealing
surfaces on cylinder head -arrows-, using a small screwdriver.
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15-32


Note:
Watch position of retaining strips -2-. - Remove pressure lines -1-.

- Remove tensioner -1- for ribbed belt.
- Remove toothed belt guards -2- (left and right).
- Remove toothed belt guard -3- (center).
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15-34


Note:
The central bolt does not have to be loosened to remove the vibration
damper. - Remove vibration damper on crankshaft.

- Remove idler wheel for ribbed belt -arrows-.
- Remove toothed belt guard behind vibration damper -arrows-.
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15-35

Notes:

Mark the direction of rotation of the toothed belt
with chalk or felt pen before removing. A used
belt can break if it rotates in the wrong direction
when reinstalled.
The toothed belt tensioning element is oil-
damped and can therefore only be compressed
slowly by applying constant pressure.

- Using a hexagon key, turn toothed belt tensioning roller -1- clockwise 8
mm in direction of arrow until tensioning lever -2- compresses
tensioning element -3- sufficiently to enable a 2mm dia. spring pin to be
installed in the drilling and in the plunger.
- Insert spring pin and release toothed belt tensioning roller.
Use spring pin from 2024 A.
- Insert camshaft clamp 3391 in securing plates of two camshafts.
- Loosen both camshaft bolts and remove approx. 5 turns.
- Take out camshaft clamp 3391.

- Pull off both camshaft sprockets with special tool T40001.
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15-36


- Unbolt rear left toothed belt guard -arrows-.
- Detach intake manifold using special tool 3249.

- Unbolt cylinder head lifting bracket with coolant line -arrows- from
cylinder head.
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15-41


Tightening torques - Seal end points of joints between bearing caps and cylinder head.
- Before installing cylinder head cover and gasket, carefully apply a
small quantity of sealant D 454 300 A2 at four end points of sealing
surfaces on cylinder head -arrows-, using a small screwdriver. Component

Nm
Bolts M6 10
Bolts M8 20
Camshaft bearing caps and camshaft adjuster 10
Exhaust manifold to cylinder head 25
Front exhaust pipe to exhaust manifold 25
Oxygen sensor 50
Spark plugs 25
Toothed belt sprocket to camshaft 55
Intake manifold to cylinder head 10
Cylinder head cover 10
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15-46


Note:
Watch position of retaining strips -2-. - Remove pressure lines -1-.

- Remove tensioner -1- for ribbed belt.
- Remove toothed belt guards -2- (left and right).
- Remove toothed belt guard -3- (center).
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