AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual https://www.carmanualsonline.info/img/6/1243/w960_1243-0.png AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual

Page 1 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual 00-14
 
     
General repair instructions 
      The maximum possible care, cleanliness and 
proper tools are essential to ensure satisfactory 
and successful transmission repairs. The usual 
basic sa

Page 2 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual      
When installing transmission, make sure dowel 
sleeves for aligning the engine and 
transmission are correctly seated. 
Pa
ge 2 of 14 General re
pair instructions
11/19/2002 htt
p://127.0.0.1:80

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AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual 00-15
      
O-rings, gaskets, seals  
     
Always replace O-rings, gaskets and seals.
     After removing gaskets and seals, always 
inspect the contact surfaces on the housing or 
shaft for burrs r

Page 4 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual 00-16
      
Sealants  
     
Thoroughly clean housing joint surfaces before 
applying sealing paste. 
     
CAUTION! 
     Part numbers are listed here for reference 
only. Always check with your Par

Page 5 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual Always replace roll pins. Installed position: slot is longitudinal to line of force (arrow).
Pa
ge 5 of 14 General re
pair instructions
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=G

Page 6 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual 00-17
      
Nuts, bolts  
     
Always replace self-locking nuts and bolts.
     Loosen nuts or bolts, opposite to tightening 
sequence. 
     Tighten and loosen bolts and nuts for securing 
covers a

Page 7 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual      
Threaded holes for self-locking bolts or bolts 
coated with locking fluid must be cleaned 
with tap. Otherwise there is a danger of bolts 
shearing when subsequently being removed. 
Pa
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Page 8 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual 00-18
      
WARNING! 
     
Do not re-use any fasteners that are worn or 
deformed in normal use. 
     Some fasteners are designed to be used only 
once, and are unreliable and may fail if used 
a s

Page 9 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual 00-19
      
Bearings  
     
Install needle bearings with the lettering on the 
bearing (the side with thicker metal) facing the 
drift or other installation tool. 
     Grease needle bearing for the

Page 10 of 14

AUDI A4 2000 B5 / 1.G 01A Transmission General Repair Instructions Workshop Manual factory with a special type of oil for this 
purpose. 
Pa
ge 10 of 14 General re
pair instructions
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.00
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