warning AUDI A4 2000 B5 / 1.G 01V Transmission Rear Differential Assembly Workshop Manual

39-146


WARNING!
Wear protective gloves! Fig. 4 Pressing on small tapered roller bearing inner race
-
Heat inner race to approx. 100 C ,position and press on.

Fig. 5 Pulling off large tapered roller bearing inner race
- Before installing removal tool, set 40-105 thrust piece onto differential
housing.
Pa
ge 11 of 16 Differential, disassemblin
g and assemblin
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11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.13

39-147


WARNING!
Wear protective gloves! Fig. 6 Pressing on large tapered roller bearing inner race
-
Heat inner race to approx. 100 C ,position and press on.

Fig. 7 Driving large tapered roller bearing outer race out of cover
- Check adjustment shims for damage after removing.
Pa
ge 12 of 16 Differential, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.13

39-149


WARNING!
Wear protective gloves! Fig. 10 Installing ring gear
- When installing ring gear, guide with centering pins -A- (self-made).
-
Heat ring gear to approx. 100 C and position.

Fig. 11 Installing small differential bevel gears
- If the large differential bevel gears were replaced, adjustment shims
must be re-determined Fig. 12
.
- Insert large differential bevel gears with determined adjustment shims.
-
Insert small differential bevel gears at 180 from their final position
and rotate into place (arrow). - Install thrust washers and locate.
- Install threaded pieces.
- Drive in differential bevel gear shaft to final position and secure.
Pa
ge 14 of 16 Differential, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.AT01.39.13