tow AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual

35-19


17 -
Synchro-hub for 1st and 2nd gear
Pressing off Fig. 12Pressing on Fig. 13Installation position: flush hub towards 2nd
speed sliding gear
18 -
Circlip Removing and installing Fig. 11Re-determining Fig. 8
19 -
Washer
Removing and installing Fig. 11
20 -
Locking collar for 1st and 2nd gear
Installation position: splines for reverse
gear towards synchro-ring for 2nd gear
21 -
Synchro-ring for 1st gear Checking for wear Fig. 2 , Page 35
-9
Pa
ge 8 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-21


27 -
Bearing plate
1)
Servicing Page 34
-112
28 -
6th gear wheel
Pressing off Page 34
-68
Pressing on Page 34
-69
Installation position: shoulder towards inner
race for small tapered roller bearing
29 -
Spacer sleeve
30 -
Shim Re-determining Page 34
-78
31 -
5th gear wheel
Pulling off Page 34
-62
Driving on Page 34
-79
32 -
Circlip for 5th gear wheel
Re-determining Page 34
-80
33 -
End cover
Servicing Page 34
-103
Pa
ge 10 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-28


Note: Fig. 10 Pressing on inner race for small tapered roller bearing for
drive pinion together with 1st speed sliding gear
- Install circlip, shim for 1st speed sliding gear, synchro-ring for 1st
speed, and 1st speed sliding gear with spring and needle bearing.
-
Heat inner race to approx. 100 C and fit.- Press home ensuring there is no axial play.
With shoulder of thrust piece 3118 facing downwards, press only onto
bearing inner race. Position stepped shoulder of tube VW 415 A facing up towards press
tool VW 412. After pressing on, check axial clearance of 1st speed sliding gear.
Pa
ge 17 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-30


Note: Fig. 13 Fitting 2nd speed sliding gear, pressing on synchro-hub
for 1st and 2nd gear
- Install needle bearing (split), sliding gear with spring and synchro-ring
for 2nd gear.
- Oil needle bearing.
-
Heat synchro-hub to approx. 100 C and fit.- Press home ensuring there is no axial play.
Position tube VW 415 a with shoulder towards synchro-hub.Position thrust pad 3118 with stepped shoulder towards press tool VW
412.
Pa
ge 19 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2

35-32


Fig. 15 Driving out outer race for small tapered roller bearing

Fig. 16 Pressing in outer race for small tapered roller bearing
- Insert shim "S4" into bearing flange behind bearing seat.
- Position stepped shoulder of thrust pad 3062 towards press tool VW
407.
- Press outer race for small tapered roller bearing onto stop.
Pa
ge 21 of 21 Drive
pinion and hollow shaft, disassemblin
g and assemblin
g
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM03.35.2