AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual https://www.carmanualsonline.info/img/6/1290/w960_1290-0.png AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual

Page 1 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-13
 
     
Drive pinion and hollow shaft, 
disassembling and 
assembling 
     
Special tools, testers and auxiliary items 
required:  
     
Multi-purpose tool 771/1 with attachment 
771/15

Page 2 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual      
Press tool VW 407
     Press tool VW 411
Pa
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pinion and hollow shaft, disassemblin
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11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
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Page 3 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-14
      
Press tool VW 412
     Tube VW 415a
     Support rails VW 457
     Separating device 22-115 mm (e.g. Kukko 
17/2) 
     Internal puller 12-14.5 mm (e.g. Kukko 22/1)
     Hot air blower V.

Page 4 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-15
 
  
Note: 
 
When installing new gears or final drive set   
Page 00
-3 , Technical data 
 Adjustments are required when replacing 
components marked 1)   Page 39
-37
 , 
Adjustment overview 
1

Page 5 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-16
 
  
3 - 
Outer race for large tapered roller bearing 
1) Pulling out   Fig. 1Pressing in   Fig. 2
 and   Fig. 3
4 - 
Drive pinion 
1) 
Paired with ring gear (final drive set)
5 - 
Needle bearin

Page 6 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-17
 
  
7 - 
Circlip 
Re-determining  Fig. 8
8 - 
Flange ring 
Installation position   Page 34
-68
9 - 
Tapered rollers 
Qty. 23Installation position   Page 34
-68
10 - 
Support ring 
Installation

Page 7 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-18
 
  
14 - 
Needle bearing for 2nd speed sliding gear 
SplitOil with gear oil before installing
15 - 
2nd speed sliding gear Pressing off   Fig. 12Before installing, fit spring and slide needle

Page 8 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-19
 
  
17 - 
Synchro-hub for 1st and 2nd gear 
Pressing off   Fig. 12Pressing on   Fig. 13Installation position: flush hub towards 2nd 
speed sliding gear 
18 - 
Circlip Removing and installing

Page 9 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-20
 
  
22 - 
Needle bearing for 1st speed sliding gear 
Oil with gear oil before installing
23 - 
1st speed sliding gear Before installing, insert spring   Fig. 1 ,   
Page 35
-9 
After pressing o

Page 10 of 21

AUDI A6 1995 C5 / 2.G 01E Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-21
 
  
27 - 
Bearing plate 
1) 
Servicing  Page 34
-112
28 - 
6th gear wheel 
Pressing off   Page 34
-68
Pressing on   Page 34
-69
Installation position: shoulder towards inner 
race for small tap
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