sensor AUDI A6 1996 C5 / 2.G AEB Engine Motronic MFI And Ignition System

24-75

Engine Speed (RPM) sensor, checking


Required special tools and test equipment

VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram

Checking

- Disconnect 3-pin harness connector from engine
speed sensor Page 24
-1 , Component
locations

- Connect VAG 1598/22 test box to ECM harness
connector Page 01
-56
.

- Check wiring for open circuit between ECM/test box and 3-pin harness
connector.

Connector terminal 1 to ECM/test box socket 56
Connector terminal 2 to ECM/test box socket 63
Connector terminal 3 to ECM/test box socket 2
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24-76

- Check wiring for short circuit between ECM/test
box and 4-pin harness connector, according to
wiring diagram.


Connector terminal 1 to ECM/test box
socket 2

Connector terminal 1 to ECM/test box
socket 63

Connector terminal 2 to ECM/test box
socket 56

Specified value:
If wiring is OK:

- Replace engine speed (RPM) sensor -G28-.

- Check readiness code Page 01
-59
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code Page 01
-62
.
Pa
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port Fuel In
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(MFI
) and i
gnition s
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24-87

Fuel injector actuation, checking

Triggering fuel injectors via output Diagnostic
Test Mode (DTM) Page 01
-42


Required special tools and test equipment

VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VAG 1527B LED voltage tester
VW 1594 connector test kit
Wiring diagram

Test requirements
Fuse for fuel injectors OK
Engine speed (RPM) sensor OK
Fuel pump relay OK
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ge 119 of 135 Motronic Multi
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jection
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) and i
gnition s
ystem
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24-91

Fuel injectors, checking for leakage


WARNING!

The fuel system is under pressure! Before
loosening hoses or opening the test
connection, cover the connection with a rag.
Only then, open carefully to slowly release
pressure.

Required special tools and test equipment

VW 1594 connector test kit
VAG 1630 digital potentiometer
VAG 1602 fuel analyzer

Checking

- Disconnect harness connector for Camshaft
Position (CMP) sensor -G40-.

- Disconnect vacuum hose from fuel pressure
regulator.

- Remove fuel rail together with fuel injectors.

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24-92


Note:
When reinstalling the fuel injectors be careful not to damage the O-rings. - Disconnect harness connector for Engine Coolant Temperature (ECT)
sensor -G62-.
-
Adjust VAG 1630 digital potentiometer to 15 k setting.- Connect to ECT sensor harness connector terminals 1 and 3, using
adapter cables from VW 1594 connector test kit.
- With the aid of a helper, briefly crank starter.
Fuel injectors must spray according to the firing order.
- Switch ignition off, and check for leaks at fuel injectors.
Fuel injectors may not drip more than 2 drops per minute.
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24-98

If engine speed drops, or the value displayed for oxygen sensor control changes:
Read Measuring Value Block 1 1 2 3 4

Indicated on display (1-4 = display fields)
- Monitor oxygen sensor control in display field 3.

Display fields

1 2 3 4
Display group 1: Idle test
Display xxxx RPM
xxx.x C
xx.x% xxxxxx
Indicates Engine speed
(in 40 RPM
steps) Engine
temperature Oxygen sensor control Adjustment
conditions
Range 0-6800 RPM --- -25.0 to 25.0 % ---
Specified
value 760-960 RPM --- In the range of -10.0 to 10.0% the value must
fluctuate by at least 2% ---
- Systematically spray parts of intake air system with engine leak detector spray.
- Check for leaks in area of intake air system most recently sprayed, and eliminate leaks.
Pa
ge 135 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1