sensor AUDI A6 1996 C5 / 2.G AEB Engine Motronic MFI And Ignition System

24-66
If NOT:

- Replace Engine Coolant Temperature (ECT)
sensor -G62-.

-
Press button to advance program
sequence.
- Press buttons -0- and -6- to select "End Output"
function 06, and press -Q- button to confirm
input.

- Switch ignition off.
Evaluation of display group 1 Display group: 1


Display field: 2
Possible cause
Corrective action
approx. -46.5 C
Open circuit or short circuit in wiring to B+ - Check wiring Page 24
-66
approx. 141.0 C
Short circuit to Ground

Checking wiring

- Connect VAG 1598/22 test box to ECM harness
connector Page 01
-56
.
Pa
ge 88 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

- Disconnect 4-pin connector from ECT sensor -
G62-.
Pa
ge 89 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-67


- Check wiring resistance for open circuit between ECM/test box and 4-
pin ECT sensor connector.

Connector terminal 1 to ECM/test box socket 53
Connector terminal 3 to ECM/test box socket 67
Specified value: max. 1.5

- Check wiring for short circuit between ECM/test box and 4-pin harness
connector according to wiring diagram.

Connector terminal 1 to vehicle Ground
Connector terminal 1 to ECM/test box socket 67
Connector terminal 1 to terminal 3
Connector terminal 3 to vehicle Ground
Specified value:
- Check wiring between ECM and 4-pin harness connector for short
circuit to battery B+. Specified value: 0 volts

Connector terminal 1 to vehicle Ground
Connector terminal 3 to vehicle Ground
Pa
ge 90 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-68
If wiring is OK:

- Check ECT sensor resistance across terminal 1 (signal) and terminal 3
(ground).
- Check measured resistance value for appropriate temperature range
using graph below (N24-0157).

Range A: 0 to 50 C

Range B: 50 to 100 C

Examples:
If resistance is NOT OK:
At 30 C, ECT sensor resistance should be 1500-2000 At 80 C, ECT sensor resistance should be 275-375
- Replace Engine Coolant Temperature (ECT) sensor -G62-.
- Check readiness code Page 01
-59
. If Diagnostic Trouble Code
(DTC) memory has been erased, or ECM was disconnected, generate
new readiness code Page 01
-62
.
Pa
ge 91 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-69

Intake Air Temperature (IAT) sensor,
checking


Required special tools and test equipment

VAG 1551 or VAG 1552 Scan Tool (ST) with
VAG 1551/3 adapter cable
VAG 1598/22 test box
Multimeter US 1119 (Fluke 83 or equivalent)
VW 1594 connector test kit
Wiring diagram
Chilling spray (commercially available)
Pa
ge 92 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-71

- Compare displayed value with specified value
for intake air temperature (display field 4):

Display fields

1 2 3 4
Display group 4: Engine basic settings
Display xxx RPM xx.xxx V
xxx.x C
xxx.x C
Indicates Engine speed
(in 40 RPM
steps) Battery Positive
Voltage (B+) Engine coolant
temperature Intake air temperature
Range 0-6800 RPM 0.000-16.500 V -46.5 to 141.0 -46.5 to 141.0
Specified
value 0 RPM 10.000-14.500 V ---
approx. ambient temperature
1)

--- --- --- Continuation Page 24
-72
, Evaluation of
display group 4
1) If temperature displayed deviates significantly from ambient temperature, check sensor wiring for contact resistance or
open circuit.
Pa
ge 94 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-72
Evaluation of display group 4 Display group: 4


Display field: 4
Possible cause
Corrective action
-46.5 C
Open or short circuit in wiring to B+ Page 24
-72
, check wiring
141.0 C
Short circuit to ground
approx. ambient temperature Signal intermittently interrupted
Continuation of test, page Page 24
-74
- Check IAT sensor

Wiring, checking:

- Switch ignition off.

- Connect VAG 1598/22 test box to ECM harness
connector Page 01
-56
.

- Disconnect 2-pin connector from Intake Air
Temperature (IAT) sensor -G42-.

- Check wiring for open circuit between ECM/test box and 2-pin IAT harness
connector (to ECM).

Connector terminal 1 to ECM/test box socket 54
Connector terminal 2 to ECM/test box socket 67
Pa
ge 95 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-73

- Check wiring for short circuit between ECM/test
box and 2-pin harness connector according to
wiring diagram.


Connector terminal 1 to vehicle Ground

Connector terminal 1 to ECM/test box
socket 67

Connector terminal 1 to terminal 2

Connector terminal 2 to vehicle Ground

Specified value:

- Check wiring between ECM and 2-pin harness
connector for short circuit to battery B+.


Connector terminal 1 to vehicle Ground

Connector terminal 2 to vehicle Ground

Specified value: 0 volts

- Check resistance across terminals of IAT sensor -G42-.
Pa
ge 97 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

If resistance is NOT OK:
Specified value: approx. 1.6-2.8 k- Replace intake air temperature sensor -G42-.
Pa
ge 98 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1

24-74

Continuation of test
(when IAT sensor indicates approx. ambient
temperature)

- Without disconnecting harness connector,
remove IAT sensor -G42-.

- Monitor intake air temperature value in display
field 4.

- Spray sensor with commercially available
chilling spray and check temperature value in
display field 4.

Temperature value must decrease
If NOT:

- Replace intake air temperature sensor -G42-.

- Check readiness code Page 01
-59
. If
Diagnostic Trouble Code (DTC) memory has
been erased, or ECM was disconnected,
generate new readiness code Page 01
-62
.
Pa
ge 99 of 135 Motronic Multi
port Fuel In
jection
(MFI
) and i
gnition s
ystem
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.FU02.24.1