AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual

AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual https://www.carmanualsonline.info/img/6/1317/w960_1317-0.png AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual

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AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual 00-11
 
     
Repair instructions 
      The maximum possible care and cleanliness and 
proper tools are essential to ensure satisfactory 
and successful transmission repairs. The usual 
basic safety

Page 2 of 12

AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual transmission oil cooling circuit. For this reason 
the transmission oil lines and oil cooler must be 
drained when fitting a replacement 
transmission. 
     Capacities and specifications from   Page

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AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual 00-12
      
Thoroughly clean all connections and the 
surrounding area before disconnecting. 
     When installing transmission, ensure dowel 
sleeves are correctly seated. 
     
O-rings, seals, gas

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AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual and  Page 39
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Page 5 of 12

AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual 00-13
      
Sealants  
     
Thoroughly clean housing joint surfaces before 
applying sealing paste. 
     Apply sealing paste AMV 188 000 02 or AMV 
188 001 02 evenly and not too thick. 
     Breath

Page 6 of 12

AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual 00-14
      
Nuts, bolts  
     
Loosen nuts or bolts, opposite to tightening 
sequence. 
     Tighten and loosen bolts and nuts for securing 
covers and housings in a diagonal sequence. 
     Especia

Page 7 of 12

AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual 00-15
      
Bearings  
     
Install needle bearings with the lettering on the 
bearing (the side with thicker metal) facing 
towards the drift or other tool used for installing.
     Mark needle bea

Page 8 of 12

AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual      
The tapered roller bearings for the output shaft 
and the differential in the transmission are low-
friction bearings. Do not additionally oil new 
tapered roller bearings when measuring frictio

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AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual 00-16
      
Shims  
     
Use a micrometer to measure the shims at 
several points. Different tolerances make it 
possible to obtain the exact shim thickness 
required. 
     Check for burrs and dama

Page 10 of 12

AUDI A6 1997 C5 / 2.G 01E Transmission Repair Instruction Workshop Manual      
After installing, check 1st to 6th speed sliding 
gears for axial clearance of 0.15-0.35 mm and 
check that they rotate freely. 
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