gearbox AUDI A6 2000 C5 / 2.G Changing Clutch 5Speed Manual Gearbox

6.Ball bearing â—† Removing and installing=>Page 34-74
7.Circlip
â—† Determining
thickness =>
Adjusting input
shaft, Page 35-23 8.Drive shaft â—† Removing and installing=>Page 34-69
â—† Dismantling and assembling =>
Page 35-1
â—† Adjusting =>
Page 35-23
â—† Servicing input
shaft bearings
=> Page 35-1
9.Bolt - 25 Nm
10.Locking plate
â—† For multi-
function sender
11.Multi-function sender 12.Connector for multi-
function sender
13.Bolt - 10 Nm
14.Cover for selector
shaft
â—† Removing and installing=>Page 34-98
15.Locking unit for 5th gear and reverse gear Page 2 of 35-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141335.xml?xsl=2

◆ Removing and installing=>Page 34-105 → Fig.1 Breather installation position After pressing in, the breather must project 21 mm
out of housing. Page 3 of 35-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141335.xml?xsl=2

Dismantling and assembling gearbox Removing and installing input shaft ball bearing, multi-function sender, input
shaft, drive pinion, selector rods, gearbox cover and cover with Torsen differential Special tools and workshop
equipment required
â—† VW 309
Holding plate
â—† VW 353
Gearbox
support
â—† 3235
Pressing-in
tool
â—† 3357 Socket
attachment
â—† V.A.G 1582
Taper roller
bearing puller
â—† V.A.G 1582/2
Grip piece Special tools and workshop equipment required
â—† V.A.G 1306 Drip tray Page 1 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2

â—† V.A.G 1331 Torque wrench
â—† Sealant AMV 188 001 02 Notes:
â—† It is not necessary to remove the
differential to remove the above-
mentioned components => Page 34-74.
â—† Removal is only necessary when
adjustments have to be carried out
=> adjustment overview, Page 39-45.
Removing
‒ Place drip tray V.A.G 1306
underneath the gearbox.
‒ Drain gearbox oil using socket
attachment 3357.
‒ → Secure gearbox in assembly
stand VW 540. Page 2 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2

‒ → Detach clutch release lever -A-
with release bearing.
Notes:
â—† Before pulling off guide sleeve, cover input shaft splines with a shrink-fit
hose to protect oil seal.
â—† Removing oil seal from guide sleeve
=> Page 30-32.
‒ Unscrew guide sleeve -B-.
‒ Remove dished washer -C-.
‒ Remove circlip -D- in front of input
shaft ball bearing. ‒ If the ball bearing, input shaft or
gearbox housing is not to be
replaced, note the thickness of the
circlip.
‒ → Pull the input shaft ball bearing
out of the gearbox housing. Page 3 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2

‒ → Remove the circlip (arrow) behind
the input shaft ball bearing.
‒ If the ball bearing, input shaft or
gearbox housing is not to be
replaced, note the thickness of the
circlip. ‒ → Unbolt cover -A- with Torsen
differential from gearbox cover -B-.
‒ Detach spring from drive pinion.
‒ Then unbolt gearbox cover -B- from
gearbox housing -C-. Page 4 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2

‒ → Remove bolts (arrows) and pull
out the multi-function sender. ‒ → Remove relay shaft bolts (arrows). Page 5 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2

‒ → Unscrew detent segment (arrow)
and swivel it out. ‒ → The input shaft -A-, the drive
pinion -B-, the relay shaft -C-, the
selector rods -D- with the selector
shaft and the selector forks -E-
should be carefully pulled out
together. Installing Page 6 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2

Note: If the input shaft ball bearing, the input shaft or the gearbox housing are renewed, it is
necessary to re-determine the thickness of
the circlips for the input shaft =>Page 35-23, adjusting input shaft.
‒ → Swing the gearbox housing into
the position shown.
‒ The components listed below can
then be fitted more easily. ‒ → Put the input shaft -A-, the drive
pinion -B-, the relay shaft -C-, the
selector rods -D- with the selector
shaft and the selector forks -E-
together.
‒ Install these components together
into the gearbox housing.
Note:
Relay shaft -C- and the selector shaft can
also be retrofitted =>next page, Fig. N34-
0585 and Fig. V34-2120. ‒ → Turn gearbox housing and
engage 3rd gear (direction of arrow). Page 7 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2

‒ → Now install relay shaft -A-.
‒ Insert selector shaft -B- sideways
onto bore in gearbox housing and
assemble into mounting eye.
‒ Then turn the selector shaft carefully
in direction of arrow. ‒ → Then insert the detent segment
and bolt it tight (arrow). Page 8 of 115-Speed Manual Gearbox 01A 4WD4.3.2014vw-wi://rl/A.en-GB.4B-S-S01AA.wi::21141337.xml?xsl=2