brake AUDI RS5 COUPE 2015 Service Manual

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Driving and the
environment
Breaking in
New engine
The engine needs to be run-in during the first
1,000 miles (1,500 km).
For the first 600 miles (1,000 kilometers ):
"' Do not use full throttle .
"' Do not drive at engine speeds that are more
than
2/3 of the max imum permitted RPM .
From 600 to 1,000 miles (1,000 to 1,500
kilometers):
"' Speeds can gradually be increased to the maxi­
mum perm issible road or engine speed.
During and after break-in period
"'Do not rev the engine up to high speeds when it
is cold. This applies whether the transmission is
in N (Neutral) or in gear .
After the break-in period
"'Do not exceed maximum engine speed under
any circumstances.
"'U pshift into the next higher gear
before reach­
ing the red area at the end of the tachometer
scale
c=> page 10.
During the first few hours of driving, the engine's
internal friction is higher than later when all the
moving parts have been broken in. How well this
break-in process is done depends to a considera­
ble extent on the way the vehicle is driven during
the first 1,000 miles (1,500 kilometers).
(D Note
Extremely high engine speeds are automati­
cally reduced. However, these rpm limits are
p rog rammed for an engine wel l run- in, not a
new engine.
@) For the sake of the environment
Do not dr ive with unnecessarily high eng ine
speeds -upshifting early saves fuel, reduces
noise and protects the environment.
Driving and the environment
New tires
If your vehicle is running on new tires, drive very
carefully for the fi rst 350 m iles (500 kilometers)
after fitting .
New tires tend to be slippery and must also
be "broken-in". Be sure to remember this dur­
ing the first
350 miles (500 kilometers).
Brake gently. Avoid following closely behind
other vehicles or other situations that might
require sudden, hard brak ing .
Avoid damaging the
vehicle
When you are d riving on poor roads, or over
curbs, steep ramps, etc., ma ke certain that low­
lying parts such as spoilers and exhaust system
parts do not bottom out and get damaged.
T his is espec ially true for veh icles with low-s lung
chassis (sports chassis)* and fully loaded
vehicles.
Driving through water on
roads
Note the following to avoid vehicle damage when
driving through water, for example on f looded
roads:
- The water must not be any higher than the bot­
tom of the vehicle body.
- Do not drive faster than walking speed.
A WARNING
= -
After driving through water, mud, slush, etc.,
the brakes may be s low to take effect because
of wet brake rotors and pads. Dry the brakes
first by braking carefully to restore the full braking effect.
(D Note
Vehicle components such as the engine,
transmission, suspension or electrical system
can be severely damaged by driving through
water . ""
177

Driving and th e environment
(D Tips
-Check the depth of the water before driving
through it.
- Do not stop the veh icle, drive in reverse or
switch the engine
off when driving through
water.
- Keep in mind that oncoming vehicles may
create waves that raise the water level and
make it too deep for your vehicle to dr ive
through safely.
- Avoid driving through sa lt water because it
can cause corrosion.
Warming up and cooling down
By carefully warming up and cooling down your
veh icle, you can help ensure that it is not over­
stressed unnecessar ily du ring sporty dr iv ing.
When warming up, the vehicle is driven at a max­ imum engine speed of 6000 RPM in order to ra ise
the engine oil temperature to a m inimum of
140 °F (60 °C). T he tires also only reach their full
road holding capab ility once they have wa rmed
up.
The cooling fan can continue to run in your vehi­
cle after the eng ine is switched
off. However,
d riving the vehicle to cool it dow n is part icu larly
important. During sporty d riving, the engine and
brakes , the exhaust system, and the transmission
all become extremely hot. Before you park the
vehicle, you should drive it for a few mi les/kilo ­
meters at light load in the low rpm range to al­
low it to cool down.
Catalytic converter
It is very important that your emission control
system (catalytic converter) is functioning prop­ erly to ensure that your vehicle is running in on
environmentally sound manner .
.. Always use lead -free gasoline c::> page 183,
Fuel supply.
.. Never ru n the tank down a ll the way to empty.
.. Neve r pu t too m uch motor oil in your engine
c::> page 191, 't:::?: Adding engine oil .
178
.. Never try to push -or tow-start your vehicle .
The catalytic converte r is an effi cient "clean-up"
device b uilt into the exha ust system of the veh i­
cle. The cata lytic conve rter burns many o f the
po llutants in the exhaust gas before they are re­
l eased into the atmosphere.
The exclusive use of unleaded fue l is c ritically im ­
po rtant for the life of the catalytic conver ter and
proper functioning of the engine .
A WARNING
-The temperature of the exhaust system is
high, both when driving and after stopping
the engine.
- Never touch the exhaust tail pipes once they
have become hot. Th is could resu lt in burns.
- Do not park or operate the vehicle in areas
where the hot exha ust system may come in
contact with dry grass, brush, fuel spill or
other material which can cause a fire.
- Do not apply additional undercoating or rustproof ing on or near the exhaust mani­
fold, exhaust pipes, catalytic converter or
heat shields. During dr iving, the substance
used for unde rcoat ing could overheat and
cau se a fire.
@ Note
- Be aware that just one tank fill ing with lead­
ed
fuel w ill al ready ser iously degrade the
performance of the catalytic converter.
- Do not exceed the correct engine oil level
c::>poge 191.
-Do not drive until the fue l tank becomes
completely empty . T he engine cou ld m isfire .
Unburned fu el could also get into the ex­
haus t sys tem a nd this could cause the cata­
lyt ic converte r to overheat.
- Do not turn
off the ignition while the vehicle
is
moving.
- Do not continue to operate your veh icle un­
der these condi tions, as otherwise f uel can
re ach the cat aly tic converter. This could re ­
s u lt in ove rheat ing of the c onve rter, requ ir­
ing its replacement .
- T o assure efficient oper ation of the Emission
~
Cont ro l System: ..,_

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-Have your veh icle maintained properly and
in accordance with the service recommen­
dations in your Warranty
& Maintenance
book let.
- Lack of proper maintenance as well as im­
proper use of the vehicle will impair the
function of the emission control system and could lead to damage.
@ For the sake of the environment
Even when the Emission Control System is op­
erating properly, the exhaust gas can have a
sulfur-like exhaust gas smell under some op­
erating states. This depends on the sulfur
content of the fuel being used . Using a differ­
ent brand of fuel may help, or filling the tank
w ith lead-free super grade gasoline.
Shutting down vehicle
If you wou ld like your vehicle to remain inopera­
tive for a longer period of time, contact an Audi
or other specialized dealer. T hey can advise you
on necessary precautions e.g. corrosion preven­
tion, maintenance and storage. Pay attention to
additional information concerning the battery. Refer to
c:;, page 196.
Economical and environ­
mentally-friendly driving
General
Your personal style of driving will determine the
economy of your vehicle, as well as exhaust and
noise levels.
Fu el economy, environmental impact , and wear
on your engine, brakes and tires largely depend
on three factors:
- your personal driving style
- operating conditions
- technical limitations
If you anticipate what you need to do next and
drive economically, you can easily cut your fue l
consumption by 10-15 percent. This sect ion will
give you some tips on how you can help the envi­
ronment and your pocketbook .
Driving and the environment
(D Tips
The consumption estimates as published by
ENVIRONMENTAL PROTECTION AGENCY (EPA)
and Transport Canada may not correspond to
your actual consumption on the road, which
will vary depending upon vehicle load and
speed, road and weather conditions, tr ip
l ength, etc.
Drive smoothly and keep a lookout ahead
Vehicles use the most fuel when they are acceler ­
ating .
.. Avoid unnecessary accelerating and braking .
Vehicles use the most fuel when they are acceler­
ating. If you anticipate what is going to happen next, you will need to brake less and , thus, accel­
erate less. Let the veh icle coast whenever possi­
ble -for example when you see that the next traf­
fic light is red.
Avoid full throttle
Driving at moderate speeds saves fuel and im ­
proves your mileage .
.. Try and keep well below your car's maximum
speed.
Acce lerating gently reduces fue l consumption,
engine wear, and does not disturb the environ­
ment .
Fuel consumpt ion, exhaust emiss ions and engine
noise increase disproportionately at high speeds.
If you drive at approximate ly three quarters of
top speed, fue l consump tion will be reduced by
one half. Never drive faster than the posted
speed l imit and weather cond itions permit .
Reducing unnecessary idling
Even when your car is just idling it burns up fuel.
.. Shut the eng ine off when you are not driving
the vehicle.
.. Do not warm up the vehicle by letting the en-
gine run at idle .
ll>
179

Care and cleaning
A WARNING
- Only wash the vehicle when the ignition is
off and follow the instructions from the car
wash operator to reduce the risk of acci­
dents.
- To reduce the risk of cuts, protect yourse lf
from sharp metal components when wash­
ing the underbody or the inside of the wheel
housings.
- After washing the vehicle, the braking effect may be delayed due to moisture on the
brake rotors or ice in the winter . The brakes
must be dried first w ith a few careful brake
applications.
@ Note
- If you wash the vehicle in an automatic car
wash, you must fold the exterior mirrors in
to reduce the risk of damage to the mirrors.
Power folding exterior mirrors* must only
be fo lded in and out us ing the power folding
funct ion.
- To prevent pa int damage, do not wash the
vehicle in direct sunlight .
- To reduce the risk of damage to the surface,
do not use insect removing sponges, kitchen
sponges or similar items.
- Matte finish painted vehicle components:
- To reduce the risk of damage to the sur-
face, do not use polishing agents or hard
wax.
- Never use protective wax. It can destroy
the matte finish effect.
- Do not place any stickers or magnetic
signs on vehicle parts painted with matte
finish paint. The paint could be damaged
when the stickers or magnets are re­ moved.
@ For the sake of the environment
On ly wash the vehicle in facilities specially de­
signed for that purpose. This will reduce the
risk of dirty water contaminated with oil from
entering the sewer system.
182
-
Placing your vehicle out
of service
If you would like to take your vehicle out of serv­
ice for a longer time, contact your authorized
Audi dealer or qualified repair facility. They will
advise you of important measures, such as corro­
s ion protec tion , maintenance and storage proce­
dures. Also follow the information about the bat­
tery
~ page 196.

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Checking and Filling Hood
Releasing and opening the engine hood
The engine hood is released from inside the vehi­
cle.
Fig. 159 Driver's side footwell: e ng in e hood release lever
Fig. 160 Releas e lev er un der t he e ngin e hood
Before opening the engine hood, make sure that
the windshield wipers are flat against the wind­
shield . Otherwise, they could damage the paint
on the hood.
.. With the driver's door open, pu ll the lever un­
der the instrument panel in the direction of the
arrow
c::> fig . 159.
.. Ra ise the hood slightly c::> &.
.. Press the rocker switch under the hood upward
c::> fig . 160. This releases the catch .
.. Open the hood.
A WARNING
Hot engine coolant can burn you.
- To reduce the r isk of being burned, never
open the hood if you see or hear steam or
coolant escaping from the engine compa rt­
ment. Wait until no steam or coolant can be
Checking and Filling
seen or heard before carefully opening the
hood .
Closing the engine hood
.. Pull the hood down until the pressure from the
struts is reduced.
"' Let the hood
drop down and latch in place. Do
not try to push it shut;
it may fa il to engage
c::> &. -
A WARNING
A hood that is not comp letely latched could
fly up and block your view while driving.
- When you close the engine hood, check it to
make sure the safety catch has properly en­
gaged . The hood should be flush with the
surrounding vehicle body parts.
- If you notice while driv ing that the hood is
not secured properly, stop at once and close
it.
Working in the engine compartment
Be especially careful whenever you work in the
engine compartment.
-
Whenever you must perform any work in the
engine compartment, for example checking and
filling different fluids , there i s a risk of injury ,
burns and accidents. To prevent personal injury
always observe the following WARNINGS . The
engine compartment of any vehicle is a hazard­
ous area
c:> .&. .
A WARNING
-
To help avoid injury, before you check any-
thing under the hood:
- Turn off the engine.
- Remove the ignition key .
- Apply the parking brake.
- Move selector lever of automatic transmis-
sion to "P" (Park) .
-Always let the engine cool down. Hot com ­
ponents wi ll burn skin on contact .
- To reduce the risk of being burned, never
open the hood if you see or hear steam o r
coo lant escaping from the engine
187

Checking and Filling
compartment. Wait until no steam or cool­
ant can be seen or heard before carefully
opening the hood.
- Keep children away from the engine com­
partment.
- Never spill fluids on hot engine compo­
nents. They can cause a fire.
- Never touch the radiator fan. The auxiliary
electric fan is temperature controlled and
can switch on suddenly.
- Never open the coolant reservoir cap when
the engine is still warm . The coolant system
is pressurized and hot coolant could spray
out .
- Protect your face, hands and arm from
steam or hot engine coolant by placing a
thick rag over the cap when you open the coolant reservoir .
- Do not remove the engine cover under any
circumstances . This increases the risk of
burns .
- If work on the fuel system or the electrical
system is necessary :
= Always disconnect the battery.
- Never smoke or work near heaters or open
flames. Fluids in the engine compartment
could start a fire.
- Keep an approved fire extinguisher imme­
diately available.
- To avoid electrical shock and personal injury
while the engine is running or being started,
never touch:
- Ignition cables
- Other components of the high voltage
electronic ignition system.
- If you must perform a check or repair with
the engine running:
- First, fully apply the parking brake, move
selector lever of automatic transmission
to "P" (Park) .
- Always use extreme caution to prevent
clothing, jewelry, or long hair from getting
188
caught in the radiator fan, V-belts or other
moving parts, or from contacting hot
parts. Tie back hair before starting, and do
not wear clothing that will hang or droop
into the engine.
- Minimize exposure to emission and chemi­
cal hazards
¢ A .
A WARNING
California Proposition 65 Warning:
- Engine exhaust, some of its constituents,
and certain vehicle components contain or
emit chemicals known to the State of Cali­
fornia to cause cancer and birth defects and
reproductive harm. In addition, certain flu­
ids contained in vehicles and certain prod­
ucts of component wear contain or emit
chemicals known to the State of California
to cause cancer and birth defects or other
reproductive harm.
- Battery posts, terminals and related acces­
sories contain lead and lead compounds,
chemicals known to the State of California
to cause cancer and reproductive harms.
Wash hands after handling.
([) Note
When adding fluids, always make sure that
they are poured into the proper container or
filler opening, otherwise serious damage to
vehicle systems will occur.
@ For the sake of the environment
To detect leaks in time, inspect the vehicle
floor pan from underneath regularly. If you
see spots from oil or other vehicle fluids, have
your vehicle inspected by an authorized Audi dealer .

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Check in g and Fillin g
Engine compartment
Engine compartment
These are the most important items that you can check.
Fig. 161 Typical layout for containers and eng ine oil filler cap
(D Coolant expansion tank (.J-) .. .. .
@ Jump start point(+) under a cover
@ Engine oil filler cap(~) .... .. .
@ Jump start point(-) with hex head
screw . ............... ...... .
® Brake fluid reservoir ((0) .. .. .. .
@ Windshield/headlight* washer con-
tainer
(Q) .................. .
&, WARNING
193
198,229
191
198,229 195
200
Before you check anything in the engine com­
pa rtment, always read and heed all WARN­
INGS
~ .&. in Working in the engine compart­
ment on page 187 .
Engine oil
Engine oil specifications
The engine oil used must conform to exact speci­
fications.
T he service interval disp lay in the instr ument
cluster of your vehicle will inform you when it is
time for an oi l change. We recommend that you
have your oil changed by an authorized A udi Serv ­
ice Advisor .
If you have to top off the o il between o il changes,
use the Audi oil qua lity standard specified in the
table .
Audi oil quality standard
G as oline
VW S02 00 or
eng ine vw 504 00
1 8 9

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forced out through the pressure relief valve
in the cap when the engine becomes hot.
- If, in an emergency, only water can be add­
ed, the correct ratio between water and an­
tifreeze
q page 192 must be restored as
soon as possib le.
@ For the sake of the environment
Drained coolant should not be reused . Always
dispose of used coolant while observ ing a ll
environmental regulations.
Radiator fan
The radiator fan switches on automatically by it­
self.
The radiator fan is driven by the engine via the V­
be lt. The viscous clutch regulates the speed of
the fan according to the temperature of the cool­
ant.
An auxiliary e lectr ic radiator fan * switches on and
off depending on coo lant temperature and other
veh icle operating conditions.
Afte r you switch the engine off, the a uxiliary fan
can cont inue running for up to 10 minutes -even
with the ignition off. It can even switch on again
l ater by itself
Q .&. , if
- the temperature of the engine coolant rises due
to the heat bui ld-up from the eng ine in the en­
gine compartment, or
- the engine compartment heats up because the
vehicle is parked in intense sunlight.
_& WARNING
- To reduce the r isk of personal injury never
touch the radiator fan.
- The aux iliary e lectr ic fan is temperature con­
trolled and can switch on suddenly even
when the engine is not running.
- The auxiliary radiator fan switches on auto­
matically when the engine coo lant reaches a
certain temperature and will continue to run
until the coolant temperature drops.
Ch eck in g and Fillin g
Brake fluid
Checking brake fluid level
The broke fluid level con be checked with a quick
glance.
F ig . 1 66 Engine compartment: Cover on the brake fluid
r eservoir
Before you check anyth ing in the engine compart­
ment,
a lw ays r ead and h eed all WARNING S
q ,& in Working in the engine compartment on
page 187.
., Read the brake fluid level from the brake fluid
reservoir
q fig. 166, r:> page 189, fig. 161. The
brake fluid level must be between the "MIN"
and "MAX" markings.
The brake fluid reservo ir is located at the rear
part ition of the engine compartment on the left
s ide
q page 189.
The fluid level may drop slightly after some time
due to the automatic adjustment of the brake
pads. This is not cause for alarm.
If the brake fluid level falls
considerably below
the "MIN" mark, the brake warning/indicator
light (U.S. models:
1111 , Canad ian models: .
will come on
Q page 15 . Do not continue to oper­
ate the vehicl e. The complete brake system
shou ld be thoroughly chec ked by an autho rized
A udi dealer or qualified workshop and the cause
corrected. If the brake fluid level is too low, the
brake warning/indicator light will illuminate .
Contact an a uthorized Audi dea ler
immedi ately .
(0 Tips
The brake fl uid reservoir is located under­
neath the cover.
195

Checking and F ill in g
Changing brake fluid
Have the brake fluid changed by an experienced
technician .
Brake fluid absorbs moisture from the a ir. If the
water content in the brake fluid is too high, cor­
rosion in the brake system may result after a peri­
od of time. The boiling point of the brake fluid
will also dec rease conside rably and dec rease
b ra ki ng perfo rman ce.
Therefore, the brake flu id must be changed
e ve ry
two y ear s.
Always use new b rake fluid wh ic h con­
forms to Fede ral Motor Vehicle Standard " FMVSS
1 16 DOT 4".
The brake fluid reservoir can be difficult to reach,
therefo re , we recommend that yo u have the
b rake fluid changed by your authori zed
Audi
dealer . Your dealer has the cor re ct too ls , the
righ t brake fluid an d the know-how to do t his for
you.
A WARNING
- Brake fluid is po isonous. It must be stored
only in the closed orig inal container out of
the reach of children!
- Brake fai lure can result from old o r inappro­
pr iate bra ke fluid . Observe these p recau­
t ions:
- Use on ly bra ke fluid t hat meets SA E speci­
fication
J 17 03 and confo rms to Fede ral
M otor Vehicle S tand ard 116 . Always check
wit h your author ized Audi dea ler to make
sure yo u are using the correct brake f lui d.
The cor rect type of b rake fluid is a lso indi­
cated on the bra ke fluid reservo ir.
- The brake fluid m ust be new. Heavy use of
the bra kes can cause a va por l ock if the
brake fluid is left in the system too long.
This ca n ser iously affect the effic iency of
the brakes as we ll as your safety . This
co uld res ult in an accident.
@ Note
Brake f lu id will damage the paint of y our vehi­
cle.
196
® For the sake of the environment
Because of t he prob lem of prope r disposal of
brake fluid as well as the special tools re­
q uired and the necessary expert ise, we rec­
ommend that yo u have the brake f lu id
changed by your autho rized Aud i dea le r.
Battery
General information
Under normal operating conditions, the battery
i n your A ud i does not need any maintenance .
With
high outside temperatures or long dai ly
drives we recommend that you have the e lectro­
l yte level checked by an aut horized Aud i dea ler or
qualified workshop . The e lectrolyte leve l should
also be chec ked each time the batte ry is cha rged
¢ page 198.
Have the battery checked when you take your ve­
hicle i n for service . You are well adv ised to re ­
place a battery that is older than 5 years .
With certain types of airbag deployment, the bat­
tery is disco nnected from the ve hicle elect rical
system for safety reasons
¢ A in Repair , care
and disposal of the airbags on page 141 .
Disconnecting the battery terminals
Some vehicle functions (power window reg ula­
tors, for example) are lost if the battery te rm i­
nals are d isconnected . These funct ions have to be
r elearned after the battery t ermina ls are con­
nected again . To prevent t his, the battery sho uld
o nl y be disconnected from the ve hicle e lectr ica l
system when absolute ly necessary fo r rep airs.
Vehicles not driven for long periods
If you do not drive your vehicle ove r a period of
several days or weeks, electrical components are gradua lly cut back or sw itched off . T his reduces
energy cons umption and mainta ins start ing ca­
pabili ty ove r a longer period¢
page 175.
Some of the convenience funct ions may not ope r­
ate, such as the inter ior lights or the power s eat
adjus tment . The conve nien ce f unct io ns w ill be
ava ila ble again when you tu rn on the ig nition an d
star t the eng ine. ..,..

Wheels
you would like to use different tires, please note that the tires
may perform differently even if
they are the same size¢
&-
~ If you would like to equip your
vehic le with a tire/rim combina­
tion that is different from what
was installed at the factory, con ­
sult with an authorized Audi dealer or authorized repair facili­
ty before making a purchase
¢ & .
All four wheels must be equipped
with tires that are the same brand
and have the same construction
and tread pattern so that the
drive system is not damaged by
different tire speeds .
.&._ WARNING ,= ~
-Only use tire/rim combina-
tions and suitable wheel bolts
that have been approved by
Audi . Otherwise, damage to
the vehicle and an accident
could result.
-For technical reasons, it is not possible to use tires from oth­
er vehicles - in some cases,
you cannot even use tires from
the same vehicle model.
-Make sure that the tires you select have enough clearance
20 4
to the vehicle . Replacement
tires should not be chosen
simply based on the nominal
size, because tires with a dif­
ferent construction can differ
greatly even if they are the
same size. If there is not
enough clearance, the tires or
the vehicle can be damaged
and this can reduce driving
safety and increase the risk of
an accident .
-Only use tires that are more than 6 years old when abso­lutely necessary and drive
carefully when doing so.
- If you install wheel covers on
the vehicle, make sure they al­
low enough air circulation to
cool the brake system. If they
do not, this could increase the
risk of an accident .
Tire wear/damage
Fig. 170 Tire profile: Treadwear indica -
~r ~