brake AUDI S6 2012 Workshop Manual
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Page 206 of 298

204 Cleaning and protection
Cleaning and protect ion
General information
Regular core preserves vehicle value .
Any automobile is exposed to industr ial
fumes, corrosive road salt, etc. A well cared
for Audi can look like new many years after
p ur chase . Reg ular and correct care w ill con
tr ibute to maintain ing the beauty and valu e of
your Aud i.
Furthermore, good care may be a condition
for substantiating a warranty claim should
corrosion damage or paint defects occur.
Your auth orized Audi dealer has a variety of
dedicated vehicle-care products and can ad
v ise wh ich ones to use for cleaning the ext eri
or a nd inte rior o f you r vehi cle.
Whether you use products recommended by
Aud i or other commercially ava ilable clean ing
agen ts, pleas e make sure you apply t hem cor
r ectly .
A WARNING
-Cleani ng agen ts m ay be poi sonous. Kee p
them o ut of t he rea ch of childre n.
- H eed a ll ca ution labels.
- Always read directions on th e co ntai ner
b efore using a ny produc t. Follow the di
rec tions caref ully.
- Most chemical cleaners a re concentrat ed
and have to be diluted.
- Use spot removing flui ds only i n well
ventila ted areas.
- Do not use gasoline, ke rosene, d iesel
fuel, nail pol is h remov er or ot her volati le
fluid s. T hey may be to xic, flammab le or
h azar dou s in other w ays. D o not was h,
w ax or dry the vehicle wi th the ig nit ion
on or the eng ine running .
- D o not cl ean t he under sides of ch assis,
f en ders, wheel cove rs , etc. without pro
tectin g your hands and a rms. You may
c u t yourself on s harp-ed ged metal parts . -
Moisture and ice on b rakes may impair
brak ing eff ic iency
c::> page 191 , General
information.
Test the brakes ca refully
each time you wash t he vehicle .
@ For the sake of the environment
Select on ly environ mentally frien dly clean
i ng products. Leftover cleaning pr oducts
s hou ld not d isposed of in the househo ld
waste .
Care of exterior
Washing
Frequent washing protec ts the vehicle .
The best p rotection against environmen tal i n
fluences is
frequ ent wash ing and waxing . H ow
often t his is requ ire d d epends o n:
- How much t he ve hicle is used
- W he re the veh icle is parked (garage, i n the
open under trees, etc .)
- The seasona l and weather conditions
- Environmental infl uences
T he longer b ird d roppings, inse cts, tree res in,
r oad and indus trial grime, t ar, soo t, ro ad salt
and other mater ials remain on the veh icle
body, the mo re lasting their destr uctive ef
f ects w ill be . Hig h temperatures ca used by ex
pos ure to intense su nlight i ntens ify the c orro
s ive effect, particular ly when hum id ity is high
as wel l.
U nder certa in circumstances,
weekly washing
may be necessary. Unde r other cond itions, a
monthly washing and waxi ng may be ade
quate .
After the winter, the unders ide of the vehicle
sho uld be thoroughly washed, preferab ly in a
professional ca r wash.
A WARNING
-A lways read and heed all WARNINGS a nd
other info rma tion
c::> page 204.
Page 211 of 298

-To he lp prevent d irt from scratching the
window, always scrape in a forward di rection -pushing the scraper away from
you -never back and forth.
Cast (light) alloy wheels
Cast (light) alloy wheels require special care.
.,. Wash the whee ls with a sponge o r hose
brush every other week.
.. For deep cleaning afterwards, use only a
dedicated
a ci d-fr ee cast alloy wheel cleaner .
.,. Rub a coat of
liquid w ax onto the r ims every
three month. Be sure to reach and treat all parts of the rim .
To preserve the decorative appearance of the
cast alloy wheels, some special care is neces
sary . In add it ion to road dirt and salt, brake
dust is also corros ive. If left on for too long,
brake dust ca n cause pitting .
Use only special
acid-free cleaners formulated
for alloy rims . Safe products are available at
your Aud i dealer. Never leave the cleaner on
the r ims longer than spec ified on the label. If
not rinsed off p romptly, the acid co nta ined in
some cleane rs can attac k the th reads on the
wheel bo lts.
Never use abras ive or metal polishing clean
i n g agents. If the protective coat ing has been
chipped, e.g. by k icked up road dirt, touch it
up as soon as possib le.
A WARNING
- Moist ure and ice on brakes may affect
braking efficiency~
page 191, General
information .
Test the brakes caref ully
each time you wash the vehicle.
- Always read and heed all WARNINGS and
other information
c:> page 204.
-
Cleaning and protec tion 209
Body cavity sealing
The body cavity sealing does not need to be
checked .
All body cav ities which could be affected by
corros io n have been thoroughly protected at
the factory .
This sealing does not require any inspection or additional treatment. If any wax should seep
out of the cavity when the ambie nt tempera
ture is high, it can be removed with a plastic
scraper and a su itable solvent .
A WARNING
Solvents can be dangero us.
- Benz ine is flammab le and toxic. If you
use benz ine fo r removing the wax, keep
sparks, flame and lighted cigarettes
away. Never dump ben zine on the
groun d, into open streams or down sew
age drains .
- Be s ure to obse rve all safe ty and environ
men tal reg ulations. Fo llow all instruc
tions on the container.
- Always read and heed all WAR NINGS and
o ther information
c:> page 204.
Chassis
Have the undercoating checked for damage
from time to time.
The lower body shell of your Aud i is also thor
oughly p rotec ted against cor ros io n.
Any damage to the undercoat ing caused by
road hazards should be repaired promptly .
A WARNING
Too much undercoating in the wrong pla
ces can cause a fire.
- Do not apply additional undercoating or
rustp roofing on or nea r the exhaust
manifold, exhaust pipes, catalyti c con
ver ter or heat shields. While driving, the
substance used fo r undercoating could
overheat and cause a fire.
•
•
Page 222 of 298

220 Checking and filling
Checking and filling Engine hood
Releasing the engine hood
The engine hood is released from inside the
vehicle .
Fig. 169 Driver foo twell: release lever
Fig. 170 Rocker switch un der the hood
Make sure the wiper arms are not raised up
from the windshield. Otherwise the paint
could be damaged .
.,. Pull the lever under the instrument panel in
the direction of the arrow
~ fig. 169.
.,. Raise the hood slightly~.&_ .
... Press the rocker switch under the hood up
ward
~ fig. 170. This releases th e catch.
... Open the hood.
&_ WARNING
Hot engine coolant can burn you.
- To reduce the risk of being burned, never
open the hood if you see or hear steam
or coolant escaping from the engine compartment . Wait until no steam or
coolant can be seen or heard before care
fully opening the hood .
' Working in the engine compartment
Be especially careful whenever you work in
the engine compartment.
Whenever you must perform any work in the
engine compartment, for example checking
and filling different fluids, there is a risk of injury, burns and accidents. To prevent per
sonal injury always observe the following
WARNINGS. The engine compartment of any
vehicle is a hazardous area
~ ,&. .
/n.. WARNING
To help avoid injury, before you check any
thing under the hood:
- Turn off the engine.
- Switch off the ignition .
- Apply the parking brake.
- Move selector lever to "P" (Park) .
- Always let the engine cool down. Hot
components will burn skin on contact.
- To reduce the risk of being burned, never
open the hood if you see or hear steam
or coolant escaping from the engine
compartment. Wait until no steam or
coolant can be seen or heard before care
fully opening the hood.
- Keep children away from the engine com
partment.
- Never spill fluids on hot engine compo
nents . They can cause a fire .
- Never touch the radiator fan. The auxili
ary electric fan is temperature controlled
and can switch on suddenly .
- Never open the coolant reservoir cap
when the engine is still warm . The cool
ant system is pressurized and hot cool
ant could spray out.
- Protect your face, hands and arm from
steam or hot engine coolant by placing a
thick rag over the cap when you open the
coolant reservoir.
- If work on the fuel system or the electri
cal system is necessary:
- Always disconnect the battery.
Page 223 of 298

-Never smoke or work near heate rs or
open flames. Fluids in the engine com
partment could start a fire.
- Keep an approved fire extinguisher im
mediately ava ilable.
- To avoid elect rical shock and persona l in
jury while the engine is running or be ing
started, never touch:
- I gnition cables
- Othe r components of the high voltage
electronic ignition system.
- If you must pe rform a check or repa ir
with the engine running:
- F irst, fully apply the pa rking brake,
move selector lever to "P" (Park) .
- Always use extreme caution to prevent
clothing, jewelry, or long hai r from get
ting caught in the radiator fan, V-belts
or other moving parts, or from contact ing hot parts. T ie back hair before
starting, and do not wear cloth ing that
will hang or droop into the eng ine.
- Min imize exposure to emission and
c h emical hazards
c:> &,.
A WARNING
California Propos ition 65 Warning:
- Engine exhaust, some of its constituents,
and certai n veh icle components co nta in
or em it chemicals known to the State of
Californ ia to cause cancer a nd b irth d e
fects a nd rep roduct ive ha rm. In addi tion,
c e rta in fluids cont ained in vehicle s and
c ertain p rod ucts of component wear con
tain or emit chemicals known to the
State of Ca lifo rnia to cause cancer and
birth defects or other reproductive harm.
- Battery posts, terminals and re lated ac
cessories contain lead and lead com-
Checkin g and fillin g 221
poun ds, c hemicals known to the State of
California to cause cancer and reproduc
tive harms. Wash hands after handling.
([) Note
When adding fluids, always make su re that
they are poured into the p roper conta iner
or fi ller opening, otherwise serious dam
age to vehicle systems w ill occur .
@ For the sake of the environment
To detect lea ks in time, inspect the vehicle
floor pan from underneath regular ly. If
you see spots from oil or other ve hicle flu
i ds, have you r vehicle inspected by an au
thorized Audi dea ler.
Closing the engine hood
.. Pull the hood down until the pressure from
t he st ruts is reduced.
.. Let the hoo d
drop down and latc h in p lace.
Do not try to push it shut; it may fail to en
gage 9 A_ .
A WARNING
-
A hood that is not completely latched
could fly up and b lock your view while dr iv
i ng.
- When you close the engine hood, chec k it
to make sure t he safety catch has prope r
ly engaged. The hood shou ld be flush
with the surround ing vehicle body parts .
- If you notice while driv ing that the hood
is not secured prope rly, stop at once and
close it. •
•
Page 224 of 298

222 Checking and filling
Engine compartment
Engine compartment overview
These are the most important items that you can check.
Fig. 171 Typ ical layout for contai ners and eng ine o il filler cap
(D Jump start point(-) with hex
head screw .... ............. 233, 268
@ Jump start point(+) under a cov-
er .. .. ............... .... . 233,268
@ Brake fluid reservoir ((0)) .. .. .
© Engine oil filler cap (
® Windshield/headlight washer
t . (.'R) con ainer ,,.., ............ . .
229
225
227
234
The engine oil filler neck (item @) may be lo
cated in a different area depending on the ver
sion of the engine.
~ WARNING
Before you check anything in the engine
compartment, always read and heed all
WARNINGS
¢ &. in Working in the engine
compartment on page 220.
-
Engine oil
Engine oil specifications
The engine oil used in your Audi needs the
right kind of oil.
The engine in your Audi is a sophisticated
powerplant that was built to exacting specifi
cations . This engine needs the right kind of
engine oil that meets specifications regarding
quality and viscosity so that it can run
smoothly and reliably . Choosing the right oil
and changing oil within the t ime and mileage
intervals printed in you r vehicle's Warranty
&
Maintenance booklet matters a lot more to
day than it did years ago . Audi has developed
a special quality standard for engine oil that
will help assure that your vehicle's engine will
get the lubrication it needs for proper opera-
tion. ..,.
Page 231 of 298

_& WARNING
-The cooling system is under pressure and
can get very hot. Reduce the risk of
scald ing from hot coolant by following
these steps.
- Turn
off the engine and a llow itto cool
down.
- Protect your face, hands and arms from
escaping fluid and steam by covering
the cap with a large, thick rag.
- Turn the cap slow ly and very carefully
in a counter-clockwise direction while
applying light, downward pressure on
the top of the cap.
- To avoid being burned, do not spi ll an
tifreeze or coolant on the exhaust sys
tem or hot engine parts . Under certain
conditions, the ethylene glycol in en
g ine coolant can catch fire .
- Antifreeze is poisonous. Always store an
tifreeze in its or iginal containe r and we ll
out of the reach of children.
- If you drain the coolant, it must be
caught and safely stored in a proper con
tainer clearly marked "poison".
(D Note
- Coolant pollutes the env ironment and
could cause an engine fire. Excess cool
ant will be forced out through the pres
su re relief valve in the cap when the en
gine becomes hot.
- If, in an emergency, only water can be
added, the cor rect ratio between water
and antifreeze ¢
page 227 must be re
stored as soon as possib le.
@ For the sake of the environment
Drained coolant should not be reused . A l
ways dispose of used coolant while obse rv
ing all environmental reg ulations.
Checkin g and fillin g 229
Radiator fan
The radiator fan switches on automatically by
itself.
An auxiliary electric radiator fan switches on
and
off depending on coolant temperature
and other vehicle operat ing cond it ions .
After you switch the engine
off, the auxiliary
fan can continue running for up to 10 minutes
- even with the ignition
off. It can even switch
on again later by itself ¢&. , if
- the temperature of the engine coo lant rises
due to the heat build-up from the engine in
the engine compartment, or
- the engine compartment heats up because
the vehicle is parked in intense sunlight.
_& WARNING
-To reduce the risk of personal injury nev
er touch the radiator fan .
- The auxiliary electric fan is temperature
controlled and can sw itch on suddenly
even when the engine is not running.
- The a uxiliary radiator fan sw itches on au
tomatically when the engine coo lant
reaches a certa in temperature and will
continue to ru n until the coolant temper
ature drops.
Brake fluid
Checking brake fluid level
Fig. 175 En gin e compartment: mark ings on th e brake
fluid rese rvoir
Page 232 of 298

230 Check ing and filling
Before you check anything in the engine com
partment,
always r ea d and heed all W ARN
INGS
¢ A in Working in the engine compart
ment on page 220.
• Read the brake fluid leve l from the brake
fluid reservoir
¢ fig. 175. The brake fluid
l evel must be between the
"MIN" and
"MAX" markings .
The location of the brake fluid reservoir can be
seen in the engine compartment illustration
co page 222.
The fl uid level may drop slightly after some
time due to the automatic adjustment of the brake pads . This is not cause for alarm .
I f the b rake fluid level falls
considerably be
l ow the "MIN" mark, the brake wa rning/indi
cator light- (U.S.
models) ;II (Canadian
models) will come on
¢ page 14. Do not con
tinue to operate the vehicle. The comp lete
brake system shou ld be thoroughly checked
by an authorized Audi dealer or other quali
fied fac il ity and the cause corrected. If the
brake fluid level is too low, the brake warn ing/
i ndicator light w ill illuminate. Contact an au
thor ized Audi dealer
imm ediatel y.
Changing brake fluid
Have the brake fluid changed by an experi
enced technician .
Brake fluid absorbs moistu re from the a ir . If
the water content in the brake fluid is too
h igh, corrosion in the brake system may result
after a per iod of t ime . The bo iling po int of the
b rake fluid w ill also decrease considerably and
dec rease braking per formance.
Therefore, the brake flu id must be changed
ev ery tw o y ear s. Always use new b rake fluid
which confo rms to Fede ral Motor Vehicle
Standard "FMVSS 1 16 DO T 4".
The brake flu id rese rvoi r can be difficult to
r each, therefo re , we re commend that yo u
have the brake fl uid changed by yo ur a utho r
ized
Audi dealer. Your dea ler has the correct tools, the
right brake flu id and t he know -how
to do this for you.
A WARNING
-- Brake flu id is poisonous. It must be stor-
ed only in the closed or igina l container
out of the reach of children!
- Brake failure can resu lt from o ld or inap
propriate brake f lu id. Observe these pre
cautions:
- Use only brake f luid that meets SA E
spe cifi cation
J 17 03 and conforms to
Federa l Motor Vehicle Standard 1 16 .
Always chec k with your authorized A udi
dealer to make sure yo u are using the
correct brake fluid. The cor rect type of
brake flu id is also ind icated on the
brake f lu id reservoir.
- The brake fluid must be new. Heavy use
of the brakes can cause a vapor lock if
the brake fluid is left i n the system too
long . This can se riously affect the effi
c iency of the brakes as well as your
safety . T h is i:ou ld result in an ai;i;ident.
(D Note
Brake fluid will damage the pai nt of you r
vehicle .
@ For the sake of the environment
Because of the prob lem of proper disposal
of brake fluid as well as the spec ial too ls
r equired and the necessary expertise, we
r ecommend that yo u have the brake flu id
changed by yo ur autho rized Aud i dea le r.
Battery
General information
Under normal operat ing cond itions, the bat
te ry in your Audi does not need any ma inte
nance. With
high outside temperatures or
long da ily drives we recommend that you have
the e lectrolyte leve l che cked by a se rv ice fa
c il ity. The electroly te leve l should also be
chec ked each time the battery is cha rged
¢ page 233 .
Page 237 of 298

Tires and wheels
Tires
General notes
Tires may be the least appreciated and most
abused parts of a motor vehicle .
Tires may be the least appreciated and most
abused parts of a motor vehicle . T ires are,
however, one of the most important parts of a
vehicle, particularly considering the compara
tively small patch of rubber on eac h tire that
assures that a ll- important contact between
you, you r vehicle and the road.
Maintaining the correct tire pressure, mak ing
sure that your vehicle and its tires do not have
to carry mo re weight than they can safely han
d le, avoiding damage from road hazards and
r eg ularly inspec ting t ires for damage i nclud
ing cuts, slashes irregu la r wear and ove rall
condition are the most important things that
you can do to he lp avoid sudden tire failure in
cluding tread separat ion and blowouts.
Avoiding damage If you have to d rive over a curb or similar ob
stacle, drive very slow ly and as close as possi
b le at a right angle to the curb.
A lways keep chemicals includ ing grease, o il ,
gasoline and brake fluid off the t ires .
I nspect the t ires regularly for damage (cuts,
cracks or b listers, etc.). Remove any fo reign
bod ies embedde d in the treads.
Storing tires Mark tires when you remove them to indicate
the direction of rotation . T his ensures you to
be ab le to mount them correctly when you re
i nstall them .
When removed, the whee ls or t ires should be
sto red in a cool, d ry and preferably dark place .
Store tires in a vertical pos ition if they are not
mounted on rims, in a horizontal pos it ion if
they are mounted on rims .
Tires an d wheel s 235
New tires
New tir es have to be broken in ¢ & .
The tread depth of new t ires may vary, accord
ing to the type a nd make of t ire and the tread
pa tte rn.
Hidden damage
Damage to tires and r ims is ofte n not readily
visible . If you notice unusual v ib rat io n or the
vehicle p ulls to one s ide, th is may ind icate
that one of the t ires has been damaged . T he
ti res m ust be chec ked immed iate ly by an au
thorized Audi dea le r or q ua lified wor kshop .
Unidirectional tires
A un idirectional tire can be identified by ar
rows on the s idewa ll, that po int in the direc
tion the t ire is designed to rotate. You mus t
f ol low the specified di rection o f rotation . T his
is necessary so that these tires can develop
their optimum characteristics regarding grip, road noise, wear and hydrop laning resistance.
For more information
¢ page 263.
A WARNING
New tires or t ires that are o ld, worn or
damaged cannot provide maximum con
trol and braking ability .
-
-New tires tend to be slippery and must
be broken in. To reduce the r isk of losing
control, a co llision and ser ious personal
in ju ries, d rive with special ca re fo r the
fi rst 350 m iles ( 560 km).
- Driving with worn or damaged tires can
lead to loss of control, sudden tire fail
ure, including a blowout and sudden de
fl ation, c ras hes and se riou s personal in
juries . Have wo rn or damaged t ires re
placed immediate ly.
- Ti res age even if they are not being used
and can fai l sudden ly, especially at hig h
spee ds. Tires that are more than 6 years
old can only be used in an emergency
and then w ith special care and at low
speed.
•
•
Page 238 of 298

236 Tires and wheels
-Never mount used tires on yo ur vehicle if
you are not sure of their "previous histo
ry." Old used tires may have been dam
aged even though the damage cannot be
seen that can lead to sudden tire failure
and loss of vehicle control.
Glossary of tire and loading terminology
Accessory weight
means the comb ined weight (in excess of
those standard items which may be rep laced)
of automatic transmission, power steering, power brakes, power windows, power seats,
radio, and heater, to the extent that these
items are availab le as factory -installed equip
ment (whether installed or not) .
Aspect ratio
means the ratio of the he ight to the w idth of
the tire in percent. Numbers of 55 or lower in
dicate a low sidewall for improved steering re
sponse and better overall handling on dry
pavement.
Bead
means the part of the tire that is made of
steel wires, wrapped o r reinforced by ply cords
and that is shaped to fit the r im.
Bead separation
means a breakdown of the bond between
components in the bead.
Cord
means the strands forming the plies in the
tire.
Cold tire inflation pressure
means the tire pressure recommended by the
vehicle manufacturer for a tire of a designated size that has not been driven for more than a
couple of miles (kilometers) at low speeds in
the three hour period before the tire pressure
is measured or adjusted. -
If you notice unusual vibration or if the
veh icle pulls to one side when driv ing, a l
ways stop as soon as it is safe to do so and check the wheels and tires for dam
age.
Curb weight
means the weight of a motor vehicle w ith
standard equipment including the maximum
capacity of fuel, oil, and coolant, air condi
tioning and additional weight of optiona l
equipment.
Extra load tire
means a t ire design to operate at h igher loads
and at higher inflation pressures than the cor
responding standard tire. Extra load tires may
be identified as "XL", "xl", "EXTRA LOAD", or
"R F" on the sidewall .
Gross Axle Weight Rating ( "GAWR ")
means the load-carrying capacity of a s ingle
axle system, measured at the tire-ground in
terfaces .
Gross Vehicle Weight Rating ("GVWR")
means the maximum total loaded weight of
the vehicle.
Groove
means the space between two adjacent tread
ribs .
Load rating (code)
means the maximum load that a tire is rated
to carry for a given inflation pressure. Yo u
may not find this information on all tires be
cause it is not required by law.
Maximum load rating
means the load rating for a tire at the maxi
mum permissib le inflation pressure for that
tire.
Page 239 of 298

Maximum loaded vehicle weight
means the sum of:
(a) Curb weight
(b) Accessory weight
(c) Vehicle capacity weight, and
(d) Production options weight
Maximum (permissible) inflation pressure
means the maximum cold inflation pressure
to which a tire may be inflated. Also called
"maximum inflation pressu re."
Normal occupant weight
means 150 lbs. (68 k ilograms) times the
number of occupants seated in the vehicle up
to the total seating capacity of your vehicle.
Occupant distribution
means distribution of occupants in a vehicle .
Outer diameter means the overall diameter of an inflated new
tire.
Overall width
means the linear distance between the exteri
ors of the sidewalls of an inflated tire, includ
ing e levations due to labeling, decorations, or
protective bands or ribs.
Ply
means a layer of rubber-coated para llel cords.
Production options weight
means the comb ined weight of those installed
regular production options weighing over 5
lbs . (2 .3 kg) in excess of those standard items
which they replace, not previously considered
in curb weight or accessory weight, including
heavy duty brakes, r ide leve lers, roof rack,
heavy duty battery, and specia l trim .
Radial ply tire
means a pneumatic t ire in which the p ly cords
that extend to the beads are laid at substan
tially 90 degrees to the centerline of the
tread.
Tires and wheels 237
Recommended inflation pressure
see~
page 236, Cold tire inflation pressure.
Reinforced tire
means a t ire design to operate at higher loads
and at higher inflation pressures than the cor
responding standard tire. Reinforced tires
may be identified as "XL ", "x l", "E XTRA LOAD",
o r "R F" on the sidewall.
Rim
means a metal support for a tire or a t ire and
tube assembly upon which the tire beads are
seated.
Rim diameter
means nom inal d iameter of the bead seat. If
you change your wheel s ize, you w ill have to
purchase new tires to match the new r im di
ameter.
Rim size designation
means r im diameter and width.
Rim width
means nom inal distance between rim fla nges.
Sidewall
means that portion of a tire between the
tread and bead.
Speed rating (letter code)
means the speed at which a tire is designed to
be driven for extended periods of time. The
ratings range from 93 mph (150 km/h) to
186 mph (298 km/h)
~ page 247 . You may
not find this information on all tires because
it is not requ ired by law.
The speed rating letter code, where applica
ble, is molded on the tire sidewall and indi
cates the max imum pe rm issib le road speeds
~ .&. in Winter tires on page 251.
Tire pressure monitoring system*
means a system that detects when one or
more of a veh icle's tires are underinflated and
illuminates a low tire pressure warning tell
tale.
•
•