service BMW 3.0i ROADSTER 2003 User Guide

Refueling
70
Refueling
Fuel filler door
1.Open fuel filler door
2.Turn the filler cap in a counter-clock-
wise direction
3.Place the filler cap in the bracket on the
filler door.
Releasing manually
If an electrical malfunction occurs, you can
unlock the fuel filler door manually.
1.Remove the covers of the tail lamps by
turning the lock to the right; refer also to
page 87
2.Pull the luggage compartment trim
panel slightly toward the interior.
The green button with the fuel pump
symbol is revealed
3.Undo the adhesive strip and pull off
4.Pull on the knob
Fuel filler cap is released.
Fuel gas cap
Close the gas cap carefully after refu-
eling until a "click" is heard. While closing, be sure not to squeeze the strap
which is fastened to the cap. A loose or
missing cap will activate the "Check gas
cap" lamp.<
Check gas cap
This indicator lamp comes on when
the fuel gas cap is loose or missing.
Close the gas cap tightly as described
above.
Tank capacity: approx. 14.5 gallons /
55 liters, of which approx. 2.1 gallons /
8 liters are reserve capacity.
Simple and environmentally friendly
When handling fuels, comply with all
of the applicable safety precautions
posted at the service station.<
When refueling, insert the filler nozzle com-
pletely into the filler pipe. Pulling the nozzle
out of the pipe during refueling
>results in premature shutoff
>and will reduce the effect of the vapor
recovery system on the pump.
The fuel tank is full when the filler nozzle
shuts off the first time.
Fill the fuel tank before it is com-
pletely empty. Driving to the last drop
of fuel can prevent the engine from operat-
ing properly and result in damage.<
Fuel specifications
The engine uses lead-free gasoline only.
Required fuel:
>Premium Unleaded Gasoline,
min. 91 AKI.
AKI = Anti Knock Index.
Do not use leaded fuels. The use of
leaded fuels will cause permanent
damage to the system's oxygen sensor and
the catalytic converter.<

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Wheels and tires
Tire inflation pressure
Information for your safety
The factory-approved Run Flat tires are
matched to the vehicle and have been
selected to provide optimum safety and
driving comfort.
It is not merely the tire's service life, but
also driving comfort and – above all else –
driving safety that depend on the condition
of the tires and the maintenance of the
specified tire pressure.
Incorrect tire inflation pressure is a fre-
quent cause of tire damage. It also signifi-
cantly influences the roadholding ability of
your BMW.
Check tire inflation pressures regu-
larly – at least every two weeks and
before every extended journey. If this is not
done, incorrect tire pressures can cause
driving instability or tire damage, ultimately
resulting in accidents.<
Checking tire pressures
The specified inflation pressures are pro-
vided on a sticker attached to the B-pillar
and are visible when the driver's door is
open.
All pressures are specified in the units usu-
ally used in your country – psi and kilopas-
cal – for tires at ambient temperatures; also
refer to the following tire inflation pressure
table.
Reinitialize the Flat Tire Monitor after
correcting the tire inflation pressure.
Refer to page 53.
Comply with tire approval
specifications
The inflation pressures in the table apply to
BMW-approved tire sizes and tire brands.
Your BMW center will be glad to supply this
information. Other tire brands may require
a higher inflation pressure, which may
impair handling and vehicle response.

Wheels and tires
74 one and one-half (1 γ) times as well on the
government course as a tire graded 100.
The relative performance of tires depends
upon the actual conditions of their use,
however, and may depart significantly from
the norm due to variations in driving habits,
service practices and differences in road
characteristics and climate.
Traction
The traction grades, from highest to lowest,
are AA, A, B and C.
Those grades represent the tire's ability to
stop on wet pavement as measured under
controlled conditions on specified govern-
ment test surfaces of asphalt and concrete.
A tire marked C may have poor traction
performance.
The traction grade assigned to this
tire is based on straight-ahead brak-
ing traction tests, and does not include
acceleration, cornering, hydroplaning, or
peak traction characteristics.<
Temperature
The temperature grades are A – the
highest – B, and C, representing the tire's
resistance to the generation of heat and its
ability to dissipate heat when tested under
controlled conditions on a specified indoor
laboratory test wheel.
Sustained high temperature can cause the
material of the tire to degenerate and
reduce tire life, and excessive temperature
can lead to sudden tire failure. The grade C
corresponds to a level of performance
which all passenger car tires must meet
under the Federal Motor Vehicle Safety
Standard No. 109. Grades B and A repre-
sent higher levels of performance on the
laboratory test wheel than the minimum
required by law.
The temperature grade for this tire is
established for a tire that is properly
inflated and not overloaded. Excessive
speed, under-inflation, or excessive load-
ing, either separately or in combination,
can cause heat buildup and possible tire
failure.<
Uniform Tire Quality Grading
Quality grades can be found where appli-
cable on the tire sidewall between tread
shoulder and maximum section width. For
example:
Tread wear 200 Traction AA
Temperature A
Wheel and tire combina-
tions
The right choice
Use wheels and tires approved by
BMW for your particular vehicle. Vari-
ations in factors such as manufacturing tol-
erances mean that even wheels and tires
with identical official size ratings could
actually have dimensions different from the
approved units. These differences could
lead to body contact, and with it the risk of
severe accidents. If non-approved wheels
and tires are used, BMW cannot evaluate
their suitability, and therefore cannot be
held liable for driving safety.<
BMW tests certain tire brands for each tire
size, classifies them as road-safe and
approves them. Consult your BMW center
for more information. Observe any country-
specific regulations, e.g. on making a cor-
responding entry in the vehicle documents.
The correct wheel and tire combina-
tion affects different systems such as
ABS, DSC, DTC and DBC. The function of
these systems is impaired if improper
wheel and tire combinations are used.
For this reason, use tires of the same brand
and tread configuration. In the event of a
flat tire, for example, remount the approved
wheel and tire combination as soon as pos-
sible.<

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allow accumulated pressure to escape,
then open completely
2.The coolant level is correct when the
upper end of the red float is at least
even with the upper edge of the filler
neck but no more than ι in / 2 cm
above it, that is, up to the second mark
on the float. Refer also to the schematic
diagram next to the filler neck
3.If necessary, add coolant. Slowly add
coolant until the correct level is reached
– do not overfill.
Comply with the applicable environ-
mental laws regulating the disposal of
extended-duty antifreeze with corrosion
inhibitor.<
Brake fluid
Indicator lamp
The brake warning lamp lights up
red when the parking brake is not
engaged: the brake fluid level is too
low, refer to page 65.
Brake warning lamp for Canadian
models
Brake fluid, refilling
Brake fluid loss may result in extended
brake pedal travel. If this occurs, also refer
to the notes on page 65.
Brake fluid is hygroscopic, that is, it
absorbs moisture from the air over
time.
In order to ensure the brake system's
safety and reliability, have the brake fluid changed every two years by a BMW center.
Refer also to page 48 and the Service Man-
ual.
Brake fluid is toxic and damages the vehi-
cle's paint. You should always store it in the
closed original container and in a location
inaccessible to children.
Do not spill the fluid and do not fill the brake
fluid reservoir beyond the MAX mark. The
brake fluid could ignite upon contact with
hot engine parts and cause serious
burns.<
Comply with the applicable environ-
mental laws regulating the disposal of
brake fluid.<
Brake fluid level
Low brake fluid level in the reservoir com-
bined with extended pedal travel may indi-
cate a defect in one of the brake system's
hydraulic circuits.
BMW recommends that you proceed
to the nearest BMW center. Higher
brake application pressure may be neces-
sary under these conditions, and braking
distances may be significantly longer.
Please remember to adapt your driving
style accordingly.<

Maintenance
82
Maintenance
The BMW Maintenance
System
The BMW Maintenance System has been
designed as a reliable means of providing
maximum driving and operating safety –
and as cost-effectively for you as possible.
Please keep in mind that regular mainte-
nance is not only necessary for the safety
of your vehicle, but also plays a significant
role in maintaining the resale value of your
vehicle.
Service interval display
While conventional systems rely on dis-
tance traveled alone to determine when a
service is due, the BMW Maintenance Sys-
tem has taken the actual conditions under
which the vehicle is operated into consid-
eration for years, because miles can be
traveled in many different ways:
From a maintenance point of view,
62,000 miles / 100,000 km accumulated in
short-distance urban driving are not the
equivalent of the same distance covered at
moderate speeds in long-distance highway
travel.
The BMW Maintenance System includes
the Engine Oil Service and Inspections I
and II.
Determining the maintenance intervals
based on the actual loads on the vehicle
covers every kind of operating situation.
Minimal use drivers, who drive fewer than
6,200 miles / 10,000 km per year, should
nevertheless have the oil changed at least every 2 years since engine oil deteriorates
over time, regardless of use.
Service and Warranty Information
Booklet for US models/Warranty and
Service Guide Booklet for Canadian
models
For detailed information on required main-
tenance items and the work involved,
please refer to the Service and Warranty
Information Booklet for US models or to the
Warranty and Service Guide Booklet for
Canadian models.
Depending on operating conditions, it may
be advisable to have the body checked for
damage from rocks or gravel as a precau-
tion against corrosion.
BMW recommends that you have your
BMW center perform the mainte-
nance and repair.
Check that the maintenance work is
recorded in the Service Manual. These
entries will serve as proof that the vehicle
has received regular maintenance.<
Care
Interesting facts about the care of your
vehicle are found in the Caring for your
vehicle brochure.

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Laws and regulations
California Proposition 65
warning
California laws require us to state the fol-
lowing warning:
Engine exhaust, some of its constitu-
ents, and certain vehicle components
contain or emit chemicals known to the
State of California to cause cancer and
birth defects and reproductive harm. In
addition, certain fluids contained in vehi-
cles and certain products of component
wear contain or emit chemicals known to
the State of California to cause cancer and
birth defects or other reproductive harm.
Battery posts, terminals and related acces-
sories contain lead and lead compounds.
Wash your hands after handling. Used
engine oil contains chemicals that have
caused cancer in laboratory animals.
Always protect your skin by washing thor-
oughly with soap and water.<
OBD interface socket
The Onboard Diagnostic OBD interface
socket is located on the left of the driver's
side behind a specially marked cover
located beneath the instrument panel. The
cover has the letters OBD on it.
This interface makes it possible to access
data on emissions – related components
using special equipment.If the Service Engine Soon indicator
lamp comes on either continuously
or intermittently, this indicates a
fault in the emissions-related electronic
systems. Although the vehicle remains
operational, you should have the systems
checked by your BMW center at the earli-
est possible opportunity.
The illuminated indicator informs you of the
need for service, not that you need to stop
the vehicle. However, the systems should
be checked by your BMW center at the
next opportunity.
If the indicator blinks or flashes, this indi-
cates a high level of engine misfire. Reduce
speed and contact the nearest BMW center
immediately. Severe engine misfiring over
even a short period of time can seriously
damage emission control system compo-
nents, especially the catalytic converter.
Service Engine Soon
warning lamp for Canadian
models.
If the fuel filler cap is not on tight
enough, the OBD system can detect
leaking vapor and the indicator will light up.
If the fuel filler cap is then tightened, the
indicator will usually go out after a short
period of time.<

Replacement procedures
84
Replacement procedures
Onboard tool kit
The onboard tool kit is stored in a tool
pouch. It is located in the luggage compart-
ment beneath the floor panel.
Windshield wiper blades
1.Fold the wiper arm completely out from
the windshield
2.Position the wiper blade at an angle and
pull the release spring, see arrow
3.Fold the wiper blade down and unhook
it toward the windshield
4.Pull the wiper blade past the wiper arm
toward the top
5.Insert a new wiper blade and apply
pressure until you hear it engage.
Lamps and bulbs
The lamps and bulbs make essential contri-
butions to the safety of your vehicle. There-
fore, comply fully with the following instruc-
tions during bulb replacement. If you are
not familiar with the procedures, BMW rec-
ommends that you have your BMW center
carry out the work.
Do not touch the glass portion of a
new bulb with your bare hands since
even small amounts of impurities burn into
the surface and reduce the service life of
the bulb. Use a clean cloth, paper napkin or
a similar material, or hold the bulb by its
metallic base.<
A replacement bulb set is available from
your BMW center.
Before working on the electrical sys-
tem, switch off the electrical acces-
sory you are working on or disconnect the
cable from the negative terminal of the bat-
tery. Failure to observe this precaution
could result in short circuits.
To prevent injuries and damage, always
comply with any instructions provided by
the bulb manufacturer.<
Accessing the headlamps
To gain access to the headlamp covers,
turn the front wheels in the required direc-
tion.

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1.Open the caps with a suitable object –
coin or screwdriver
2.Flip open the headlamp cover.
Removing the protective cover
1.Pull the wire clamp out straight, see
arrow 1
2.Fold the wire clamp down past the
catches; see arrows
3.Flip the protective cover open and
remove.
Reinstalling the protective cover
Reinstall the protective cover care-
fully. If the protective cover is not on
tight, the headlamp installation could be
damaged.<
1.Insert the protective cover into the
guides
2.Check that the protective cover is posi-
tioned correctly
3.Press the wire clamp past both
catches; see arrow.
Low beams and high beams
Left side of engine compartment:
1Low beams
2High beams
H7 bulb, 55 watts
The H7 bulb is pressurized. There-
fore, wear safety glasses and protec-
tive gloves. Failure to comply with these
precautions could result in physical injury if
the bulb is damaged.<
1.Turn the bulb holder to the left and pull
out
2.Remove and replace the bulb
3.Install in the reverse order.
When cleaning the headlamps,
please observe the instructions in the
Caring for your vehicle brochure.<
Xenon lamps*
The service life of these bulbs is very long
and the probability of a failure is very low,
provided that they are not switched on and
off an unusual number of times. If one of
these bulbs should nevertheless fail, it is
possible to continue driving with great cau-

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1.Remove the cover by turning the lock to
the right; refer to the detail in the illus-
tration
2.Applying light pressure, turn the bulb to
the left. Remove and exchange the bulb
3.Reinstall the cover.
Center high-mount brake lamp
The LED strip is in the luggage compart-
ment lid.
Please contact a BMW center in case of a
malfunction.
License plate lamps
5 watt bulb
1.Push out the lamp with a suitable object
and remove it
2.Replace the bulb.
Snap the lamp back into place.
Changing a wheel
Run Flat tires
Your BMW is equipped with Run Flat tires.
Therefore, the wheel no longer has to be
changed immediately in the event of a loss
in inflation pressure.
Run Flat tires are labeled on the sidewall
with a circular symbol containing the letters
RSC. Refer to page 75.
BMW recommends that you consult your
BMW center if you wish to replace the tires
of your BMW, or change from summer to
winter tires or vice versa.
Your BMW center knows how to work with
Run Flat tires and is equipped with the nec-
essary special tools.
When replacing tires or changing
from summer to winter tires – or vice
versa – use only Run Flat tires since a spare
tire will not be available in the event of a flat
tire.<
Jacking points
The jacking points are located at the posi-
tions indicated in the illustration.
Your BMW center can provide you
with a suitable jack.<
Battery
Maintenance
The battery is completely maintenance-
free. This means that the original electro-
lyte will normally last for the service life of
the battery under moderate climatic condi-
tions.

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Driving lamps
– indicator lamp, defective
bulb 14
Driving notes 65
DSC Dynamic Stability
Control 51
– indicator lamp 14
DTC Dynamic Traction
Control 51
– indicator lamp 14
Dynamic Brake Control
DBC 52
– indicator lamp 14
Dynamic Stability Control
DSC 51
– indicator lamp 14
Dynamic Traction Control
DTC 51
– indicator lamp 14
E
Electric Power Steering
EPS 42
– indicator lamp 15
Electric power windows 22
Electrical convertible
top 25
Electrical fault
– convertible top 25
– door lock 20
– fuel filler door 70
– storage compartment 60
Emergency operation
– convertible top 25
– doors 20
– fuel filler door 70
– storage compartment 60
Emergency release
– from inside luggage
compartment 22
Engine 38
– break-in procedures 64
– starting 38
– switching off 39
Engine compartment 78
Engine coolant 96
– refilling 81Engine oil 79
– capacity 96
– quality 80
– refilling 79
Engine oil consumption 79
Engine oil level 79
– checking 79
Engine oil pressure 79
– indicator lamp 14
Engine oil sensor 79
– indicator lamp 14
Engine oil types 80
Engine output 94
Engine speed 94
EPS Electric Power
Steering 42
ESP, refer to DSC 51
Exhaust system, refer to
High temperatures 65
Exterior mirrors 32
– automatic dimming
feature 33
Eyelet for tow-starting and
towing 90
F
False alarm 28
Fault
– storage compartment 60
First-aid kit 89
Flat tire 73, 75
Flat Tire Monitor 53
– indicator lamp 14, 53
Fog lamps 46
– indicator lamp 14
Footbrake, refer to Driving
notes 65
Front airbags 33
Fuel consumption 50
– display 47
Fuel filler door 70
– unlocking in case of elec-
trical fault 70
Fuel gas cap 70
Fuel gauge 47
Fuel specifications 70, 94
Fuel tank capacity 96
Fuses 88
G
Gasoline gauge, refer to
Fuel gauge 47
Gasoline specifications,
refer to Fuel
specifications 70
Glove compartment 60
Gross vehicle weight,
approved 94
Guide Booklet, Warranty
and Service 82
H
Handbrake 39
Hands-free system 61
Hardtop preparation 67
Hardtop, refer to the sepa-
rate Owner's Manual
Hazard warning flashers 12
Hazard warning triangle 89
Head restraints 30
Headlamp flasher 42, 46
Headlamp washer
system 79, 96
Headlamps 84
– access 84
– high beam 42
Heated seats 31
Heavy loads 66
Height 95
High beams 42, 46
– bulb replacement 85
– indicator lamp 14
High temperatures 65
Hood 77
Hood release 77
Hydraulic brake assistant,
refer to DBC
Hydroplaning 65
I
Ignition lock 38
Imprint 4, 6
Indicator and warning
lamps 14