cruise control BMW 318ti 1999 E36 Electrical Troubleshooting Manual

BMW NA
ELECTRICAL TROUBLESHOOTING
MANUAL
SERIES 3 – E36/5 (318ti)
SCHEMATICS MODEL YEAR 1999
0100.0 INDEX
0110.0 INTRODUCTION
0140.0 SYMBOLS
0670.0POWER DISTRIBUTION CHART 0670.1 FUSE CHART 0670.2 POWER DISTRIBUTION 0670.3 FUSE DETAILS 0670.4 GROUND DISTRIBUTION
0670.5 DATA LINK


1210.20

ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44)
1230.0 CHARGING SYSTEM
1240.0 START


2460.2

ELECTRONIC TRANSMISSION
CONTROL (EGS A4S 270R)
3234.0 SUPPLEMENTAL RESTRAINT
SYSTEM (AIR BAG)
3450.1 SLIP CONTROL (ABS/ASC) 5116.0 POWER MIRRORS 5126.0 ZKE CENTRAL LOCKING (ZV)
5133.0 ZKE POWER WINDOWS (FH)
5200.0 POWER SEATS
5203.0 HEATED SEATS


5410.1

POWER TILT/SLIDE SUNROOF
(SHD)
5410.4 ELECTRIC FOLDING SUNROOF
6100.0 CENTRAL BODY
ELECTRONICS (ZKE IV)
6133.0 HORN
6135.1
DRIVE–AWAY PROTECTION
(EWS III)


6160.1

WIPER/WASHER MODULE
(WWM)


6169.0

WINDSHIELD WASHER JET
HEATERS
6211.0 INSTRUMENT CLUSTER
6213.0 DIGITAL CLOCK
6300.0 LIGHT SWITCH DETAILS
6312.0HEADLIGHTS/FOG LIGHTS 6313.0 TURN/HAZARD LIGHTS
6314.0
PARK/TAIL/UNDERHOOD
LIGHTS


6320.0

LICENSE PLATE/LUGGAGE
COMPARTMENT LIGHTS
6322.0 BACK UP LIGHTS
6325.0 BRAKE LIGHTS
6330.3 INTERIOR LIGHTS
6332.0 INTERIOR ACCESSORIES
6350.0 CRASH CONTROL MODULE
6410.7 HEATING CONTROL (HS)
6424.0REAR WINDOW DEFOGGER
6450.6
INTEGRATED HEATING– AND
CLIMATE CONTROL
6510.0 RADIO/STEREO 6510.1 RADIO/HIFI


6561.0

CELLULAR TELEPHONE
(PROVISIONS)


6571.0

CRUISE CONTROL
(TEMPOMAT)
6575.2 ANTI–THEFT SYSTEM (ALPINE)


6581.3

BOARD COMPUTER
(BC – LOW)
7000.0 COMPONENT LOCATION
CHART

7100.0
COMPONENT LOCATION
VIEWS
8000.0 SPLICE LOCATION VIEWS 8500.0 CONNECTOR VIEWS




INDEX








 

COMPONENT LOCATION VIEWS 7100.0. . . . . . . . . . . . . . . . . . . . . .
COMPRESSOR CONTROL RELAY, K19 6450.6-02. . . . . . . . . . . . . .
CONNECTOR VIEWS 8500.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTACT RING, C101 3234.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CRANKSHAFT POSITION/RPM SENSOR, B6203 1210.20-03. . . .
CRASH CONTROL MODULE 6350.0. . . . . . . . . . . . . . . . . . . . . . . . . . .
CRASH CONTROL MODULE, N17 6350.0-00. . . . . . . . . . . . . . . . . . .
CRUISE CONTROL (TEMPOMAT) 6571.0. . . . . . . . . . . . . . . . . . . . . .
CRUISE CONTROL ACTUATOR (TEMPOMAT), M25 6571.0-01. . .
CRUISE CONTROL MODULE (TEMPOMAT), A8 6571.0. . . . . . . . .
CRUISE CONTROL SWITCH, S28 6571.0-00. . . . . . . . . . . . . . . . . . .
DATA LINK 0670.5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DATA LINK CONNECTOR, D100 0670.5. . . . . . . . . . . . . . . . . . . . . . . .
DAY LIGHT RELAY MODULE, K46z 6312.0-04. . . . . . . . . . . . . . . . . .
DEFOGGER I, REAR, E9 6424.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DEFOGGER RELAY, REAR, K13 6424.0-00. . . . . . . . . . . . . . . . . . . .
DEFOGGER SWITCH, REAR, S218 6424.0-00. . . . . . . . . . . . . . . . . .
DIGITAL CLOCK, A110 6213.0-00. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DOME LIGHT/MAP READING ASSEMBLY, FRONT, E34 6330.3-00
DOOR JAMB SWITCH, DRIVER’S, S14 6100.0-02. . . . . . . . . . . . . .
DOOR JAMB SWITCH, DRIVER’S, S14 6330.3-01. . . . . . . . . . . . . .
DOOR JAMB SWITCH, DRIVER’S, S14 6575.2-01. . . . . . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 6100.0-02. . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 6330.3-01. . . . . . . . . .
DOOR JAMB SWITCH, PASSENGER’S, S13 6575.2-01. . . . . . . . . .
DOOR LOCK MOTOR, DRIVER’S, M12 5126.0-02. . . . . . . . . . . . . .
DOOR LOCK MOTOR, PASSENGER’S, M13 5126.0-02. . . . . . . . . .
DOOR LOCK SWITCH, DRIVER’S, S47 5126.0-00. . . . . . . . . . . . . .
DOOR LOCK SWITCH, PASSENGER’S, S49 5126.0-00. . . . . . . . .
DOUBLE TEMPERATURE SWITCH, S36y 6450.6-03. . . . . . . . . . . .
DRIVE–AWAY PROTECTION (EWS III) 6135.1. . . . . . . . . . . . . . . . . .
ELECTRIC FOLDING SUNROOF 5410.4. . . . . . . . . . . . . . . . . . . . . . . ELECTRONIC IMMOBILIZER CONTROL MODULE
(EWS III), A837 6135.1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ELECTRONIC TRANSMISSION CONTROL
(EGS A4S 270R) 2460.2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE CONTROL MODULE (DME), A6000 1210.20. . . . . . . . . . . .
ENGINE CONTROL MODULE RELAY, K6300 1210.20-00. . . . . . . .
ENGINE CONTROL SYSTEM
(DME M5.2, 4–CYLINDER M44) 1210.20. . . . . . . . . . . . . . . . . . . . . .
ENGINE COOLANT TEMPERATURE SENSOR, B6232 1210.20-04
ENGINE HOOD SWITCH, S21w 6575.2-01. . . . . . . . . . . . . . . . . . . . .
EVAPORATIVE EMISSION VALVE, Y6120 1210.20-01. . . . . . . . . . .
EVAPORATOR TEMPERATURE SENSOR, B14 6450.6-01. . . . . . .
EWS TOROIDAL COIL, L1 6135.1-00. . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT RELAY, FRONT, K47 6312.0. . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT SWITCH ILLUMINATION, E98 6312.0-00. . . . . . . . . . . .
FOG LIGHT SWITCH, S82y 6312.0-00. . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, LEFT, E26 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOG LIGHT, RIGHT, E27 6312.0. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FOLDING SUNROOF COMFORT RELAY, K45 5410.4-00. . . . . . . .
FOLDING SUNROOF MOTOR, M24z 5410.4-00. . . . . . . . . . . . . . . . .
FOLDING SUNROOF SWITCH, S238 5410.4-00. . . . . . . . . . . . . . . .
FOOTWELL LIGHT, LEFT FRONT, E61 6330.3-00. . . . . . . . . . . . . . .
FOOTWELL LIGHT, RIGHT FRONT, E62 6330.3-00. . . . . . . . . . . . .
FRESH AIR RECIRCULATION MOTOR, M111 6450.6-01. . . . . . . . .
FUEL CHANGEOVER VALVE, Y6263 1210.20-08. . . . . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6101 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 1, Y6102 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 3, Y6103 1210.20-01. . . . . . . . . . . .
FUEL INJECTION VALVE, CYL. 4, Y6104 1210.20-01. . . . . . . . . . . .
FUEL LEVEL SENSOR, B6 6211.0-04. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL LEVEL SENSOR, B6 6581.3-00. . . . . . . . . . . . . . . . . . . . . . . . .
FUEL PUMP RELAY, K6301w 1210.20-03. . . . . . . . . . . . . . . . . . . . . .

5A 5A




FUSE CHART



FUSES 1 TO 29




FUSE NUMBER
12345 10 206 7 8 9 11 12 13 14 15 16 17 18 19 21 22 23 24 25 26 27 28 29
30A 5A 30A 15A 30A 30A 5A 30A 7.5A 7.5A 5A 15A 5A 5A 5A 10A 7.5A20A 15A 30A 5A30A 15A 10A
6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.0BRAKE LIGHTS
INTERIOR LIGHTS
INTERIOR ACCESSORIES 6322.0BACK UP LIGHTS


6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.7
6450.6
6510.0
6510.1INTEGRATED HEATING– AND CLIMATE CONTROL HEATING CONTROL (HS)
RADIO/CD PLAYER (PROVISIONS)
RADIO/HIFI
6561.0CELLULAR TELEPHONE (PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT)








 

6300.0
6312.0
6313.0





LIGHT SWITCH DETAILS
HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS











6575.2ANTI–THEFT SYSTEM (ALPINE)


6424.0REAR WINDOW DEFOGGER



6581.3BOARD COMPUTER (BC – LOW)






FUSE CHART







FUSE NUMBER

40





 
   





FUSES 30 TO 48

7.5A 5A 30A 10A 15A 25A 30A 7.5A 30A 15A 7.5A 15A30A 10A 5A7.5A

15A


















 

6314.0PARK/TAIL/UNDERHOOD LIGHTS
6350.0CRASH CONTROL MODULE 6325.0
6330.3
6332.0BRAKE LIGHTS
INTERIOR LIGHTS
INTERIOR ACCESSORIES 6322.0BACK UP LIGHTS 6320.0LICENSE PLATE/LUGGAGE COMPARTMENT LIGHTS
6410.7
6450.6
6510.0
6510.1INTEGRATED HEATING– AND CLIMATE CONTROL HEATING CONTROL (HS)
RADIO/CD PLAYER (PROVISIONS)
RADIO/HIFI
6561.0CELLULAR TELEPHONE (PROVISIONS)
6571.0CRUISE CONTROL (TEMPOMAT) 6312.0
6313.0HEADLIGHTS/FOG LIGHTS
TURN/HAZARD LIGHTS





6575.2ANTI–THEFT SYSTEM (ALPINE)


40A




6424.0REAR WINDOW DEFOGGER





6581.3BOARD COMPUTER (BC – LOW)

6300.0LIGHT SWITCH DETAILS

S30
BRAKE LIGHT
SWITCH
X78
FUSE 46






FUSE DETAILS
P90
FRONT POWER
DISTRIBUTION BOX
F46
15A
X1182





X2226
A8
CRUISE CONTROL
MODULE (TEMPO-
MAT)
S28
CRUISE CONTROL
SWITCH
6571.0
6571.0 1.5 VI/GE
A35y
BOARD COM-
PUTER (BC –
LOW)
X1716
A2w
INSTRUMENT
CLUSTER
6211.0 .5 VI/GE .5 VI/GE.5 VI/GE
X1024510
X1001832
X1161
3450.1
6571.0S29
BRAKE LIGHT
SWITCH 1.5 VI/GE.5 VI/GE
X721
X102635
A110
DIGITAL CLOCK .35 VI/GE
6213.0 6581.36325.0



X60024
D100
DATA LINK CON-
NECTOR
0670.5 .5 VI/GE
X60318
.5 SW/VI/GE
2460.2





A35y
BOARD
COMPUTER
(BC – LOW)
X658
GROUND DISTRIBUTION
GROUND X10010







.5 BR/OR
X1624
A64
WIPER/WASHER
MODULE (LOW II)
.5 BR/OR
. 75 BR/ORN17
CRASH CONTROL
MODULE
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
.35 BR/ORX770
2B21
ON–BOARD
COMPUTER
TEMPERATURE
SENSOR
X28515 A2w
INSTRUMENT
CLUSTER
.35 BR/OR2
M25
CRUISE CONTROL
ACTUATOR
(TEMPOMAT)
X70
X10010
X102456
X10009
.5 BR/
OR
1 BR/OR 21
.5 BR/OR.75 BR/
OR5A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV)
X10182.35 BR/
OR3A110
DIGITAL CLOCK
X10263
 

.35 BR/
OR1S32
CLUTCH SWITCH
X121
WITHOUT EGS
.5 BR/
OR13.35 BR/
ORX22
2
WITH EGS
D110
OBD II
CONNECTOR
.5 BR/OR
5 X19527





BLOCK DIAGRAM
0670.5 DATA LINK






TXDRXD
D100
DATA LINK
CONNECTOR

CENTRAL BODY
ELECTRONICS
(ZKE IV)
6100.0
INSTRUMENT
CLUSTER
6211.0 BOARD COMPUTER
(BC – LOW)
6581.3
SLIP CONTROL
(ABS/ASC)
3450.1
CRUISE CONTROL
(TEMPOMAT)
6571.0 ELECTRONIC TRANS-
MISSION CONTROL
(EGS A4S 270R)
2460.2
SUPPLEMENTAL
RESTRAINT
SYSTEM (AIR BAG)
3234.0
 

ENGINE CONTROL
SYSTEM (DME M5.2,
4–CYLINDER M44)
1210.20
DRIVE–AW AY
PROTECTION (EWS III)
6135.1





A52
SLIP CONTROL
MODULE
(ABS/ASC)
DATA LINK
TXD






X13
X183
.35 WS/VI
X442
A35y
BOARD
COMPUTER
(BC – LOW) X10245
A2w
INSTRUMENT
CLUSTER X16
A12
SUPPLEMENTAL
RESTRAINT
SYSTEM CONTROL
MODULE X74
X1170
TXDTXD
TXD .35 WS/VI
.5 WS/VI .5 WS/VI
212
36
9TXD
0670.5-01
A104
BODY
ELECTRONICS
CONTROL MODULE
(ZKE IV) X10182TXD .5 WS/VI
11
.35 WS/VI
.35 WS/VI
18
 

A8
CRUISE CONTROL
MODULE
(TEMPOMAT) X22TXD .35 WS/VI
17
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III) X1805
.35 WS/VI
4
TXD.5 WS/VI









 

X1047
DATA LINK
DATA LINK CONNECTOR, PINS 1 AND 4







A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
20 X16
20 X20
1 X6002
D100
DATA LINK
CONNECTOR.5 SW
.5 SW.5 SW
X8500
.5 SWA8500
TRANSMISSION
CONTROL MODULE
(EGS)
X8015
A6000
ENGINE CONTROL
MODULE (DME) X6000
.5 SW
.5 SW
TD
TD3
TD
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III) 5 X1805
.35 SW
8 X22
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
.35 SW
32 X10018
FUSE DETAILS
0670.3 F46
15A
P90
FRONT POWER
DISTRIBUTION BOX
.5 SW/VI/GE
4X6002
D100
DATA LINK
CONNECTOR 8040
8 X6031
WITHOUT EGS





 
DATA LINK







ENGINE CONTROL SYSTEM (DME M5.2, 4–CYLINDER M44)
8060
DATA LINK
0670.5
8788 X6000
A2w
INSTRUMENT
CLUSTER
3) ENGINE SPEED
INPUT
X20
20
X8015
.5 SW
.5 SW.5 WS/GE
TD
.5 WS/VIA8500
TRANSMISSION
CONTROL MODULE
(EGS)
17
15
18
X6002
.5 WS/VI
X6866
X6863
.5 WS/GE .5 WS/GE
.5 WS/VI .5 WS/GE
A6000
ENGINE CONTROL
MODULE (DME) TXD RXD D100
DATA LINK
CONNECTOR
87 88 X8500
RXD TXD
.5 SW

X1620
3
.5 SW
X1047
.5 SW
A837
ELECTRONIC
IMMOBILIZER
CONTROL MODULE
(EWS III)
5
.35 SWX1805
.75 WS/GN
.75 WS/GNX6860
60
1
X6002D100
DATA LINK
CONNECTOR
A8
CRUISE CONTROL
MODULE
(TEMPOMAT)
8 X22
40
.35 SWTD
TD
.75 WS/GN
.5 SW
31
15
TD
WITHOUT EGS