BMW 540I SEDAN 2000 Owners Manual

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RepairsIndexOverview Controls Car care Technology Data
Roof-mounted luggage rackMounting pointsAccess to the mounting points:
To fold up the cover (arrow), please use
the tool which is provided with the lug-
gage system.
A special luggage system is available as
an option for your BMW. Please comply
with the precautions included with the
installation instructions.
Because roof racks raise the center of
gravity of the car when loaded, they ex-
ercise a major effect on its handling and
steering response.394de369
You should therefore always remember
not to exceed the approved roof weight,
the approved gross vehicle weight or
the axle weights when loading the rack.
You will find the specifications under
"Technical data" on page 201.
Make sure that the load is not too
heavy, and attempt to distribute it
evenly. Always load the heaviest pieces
first (on the bottom). Be sure that
adequate clearance is maintained for
raising the sliding/tilt sunroof, and that
objects do not project into the opening
path of the luggage compartment lid/
tailgate.
Secure the roof luggage correctly and
tightly to prevent it from shifting or be-
ing lost during driving (danger to follow-
ing traffic).
Drive smoothly. Avoid sudden accelera-
tion and braking maneuvers. Take cor-
ners gently.
The roof load increases aerodynamic
resistance: Increased fuel consumption
and stress on the roof are the immedi-
ate results.

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Overview
Controls and features
Operation, care
and maintenance
Owner service procedures
Technical data
Index Advanced technology
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RepairsIndexOverview Controls Car care Technology Data
Under the hood:
Hood143
Engine compartment144
Washer fluids148
Washer nozzles148
Engine oil149
Coolant151
Brake fluid152
Vehicle Identification
Number153
Care and maintenance:
The BMW Maintenance
System154
Caring for your car155
Airbags160
Vehicle storage160
Laws and regulations:
Technical modifications161
OBD connector162 Special operating instructions:
Break-in procedure124
Driving notes125
Catalytic converter126
Antilock Brake System
(ABS)127
Disc brakes128
Brake system130
Winter operation130
Power steering132
Level control system132
Cellular phone133
Radio reception133
Wheels and tires:
Tire inflation pressure134
Tire condition134
Tire replacement135
Tire rotation136
Wheel and tire
combinations137
Winter tires138
Snow chains139
Approved wheel and tire
specifications140

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Break-in procedureTo ensure that your vehicle provides
maximum economy throughout a long
service life, we request that you ob-
serve the following:Engine and differentialUp to 1,200 miles (2,000 km):
Drive at varying engine speeds and road
speeds, but do not exceed 4,500 rpm
and the following road speeds during
this initial period:
BMW 528i: 100 mph (160 km/h)
BMW 540i: 106 mph (170 km/h)
Obey your local and state maximum
speed limits.
Refrain from using full throttle and avoid
pressing the accelerator beyond the
kickdown point.
Once you have driven 1,200 miles
(2,000 km), engine and vehicle speeds
can gradually be increased.
You should also comply with these
break-in procedures if the engine or dif-
ferential is replaced later in the course
of the vehicle service life.
TiresDue to technical factors associated
with their manufacture, tires do not
achieve their full traction potential until
an initial break-in period has elapsed
for this reason, drive with extra care
during the initial 200 miles (300 km).
Obey your local and state maximum
speed limits.
When the vehicle is operated on
wet or slushy roads, a wedge of
water may form between the tire and
the road surface. This phenomenon is
referred to as aquaplaning, or hydro-
planing, and can lead to partial or com-
plete loss of traction, vehicle control
and braking effectiveness. Reduce your
speed on wet roads.<
Brake systemApproximately 300 miles (500 km) must
elapse before the brake pads and rotors
achieve the optimal pad-surface and
wear patterns required for trouble-free
operation and long service life later on.
To break in the separate parking brake
drums, apply the parking brake lightly
when coasting to a standstill (at a traffic
signal, for instance), provided that traf-
fic conditions allow you to do so. To
avoid corrosion, repeat this procedure
from time to time.
The brake lamps do not come on
when the parking brake is applied.
Vacuum for the brake system servo unit
on your BMW is available only when the
engine is running. When you move the
car with the engine shut off Ð when
towing, for instance Ð substantially
higher levels of pedal force will be
required to brake the vehicle.<

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RepairsIndexOverview Controls Car care Technology Data
Driving notes
Brakes:
Do not drive with your foot resting
on the brake pedal. Even light but con-
sistent pedal pressure can lead to high
temperatures, brake wear and possibly
even brake failure.
Aquaplaning:
When driving on wet or slushy roads,
reduce road speed. If you do not, a
wedge of water can form between tires
and road surface. This phenomenon is
referred to as aquaplaning or hydro-
planing. It is characterized by a partial
or complete loss of contact between
the tires and the road surface. The ulti-
mate results are loss of steering and
braking control.
Driving through water:
Do not drive through water more than
1 foot (30 cm) deep. Drive only at walk-
ing speed. Driving at a faster speed
could cause damage to the engine, the
electrical system and the transmission.
Rear parcel tray:
Do not use the rear parcel tray to store
heavy or bulky objects. They could
pose a danger to the occupants during
braking, evasive maneuvers, or in a
crash.
Clothes hooks:
Hang items of clothing from the hooks
so that they will not obstruct the driver's
vision. In order to avoid personal
injuries during braking or evasive
maneuvers, do not hang heavy objects
on the hooks.<

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Catalytic converterThe catalytic converter reduces harmful
exhaust emissions, and is designed for
use with unleaded fuel only.
Even minute quantities of lead would be
enough to permanently damage both
the catalytic converter and the system
oxygen sensor.
To ensure efficient, trouble-free engine
operation and avoid potential damage:
>Be sure to comply with the scheduled
maintenance requirements
>Fill the fuel tank well before it is
empty
>Tow-start the vehicle only when the
engine is cold, since unburned fuel
may otherwise reach the catalytic
converter. It is better to start the vehi-
cle with an outside starting aid>Avoid other situations in which the
fuel is not burned, or burns incom-
pletely, such as engaging the starter
frequently or for extended periods, or
repeated start attempts in which the
engine does not start (stopping and
restarting an engine which is running
properly does not present a problem).
Never let the engine run with any of
the spark plug cables disconnected.Be sure to comply with the in-
structions above to prevent un-
burned fuel from reaching the catalytic
converter. Otherwise there is danger of
overheating and damage to the cata-
lytic converter.
Extreme temperatures occur at the cat-
alytic converter on this and every cata-
lyst-equipped vehicle. Heat shields are
installed adjacent to some sections of
the exhaust system. Never remove
these shields; do not apply undercoat-
ing to their surfaces. When driving,
standing at idle, and parking the vehi-
cle, take care to avoid contact between
the exhaust system and flammable ma-
terials (grass, hay, leaves, etc.). Such
contact could lead to a fire, resulting in
personal injury and property damage.<

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RepairsIndexOverview Controls Car care Technology Data
Antilock Brake System (ABS)The conceptABS enhances active safety by helping
to prevent the wheels from locking un-
der braking. The reason: Locked wheels
are dangerous. When the front wheels
slide, the driver loses steering control
over the vehicle. Traction loss at the
rear wheels can cause the rear end to
break into an uncontrolled skid.
ABS is designed to meet two essential
requirements during every brake appli-
cation:
>To help provide vehicle stability
>To help retain steering and maneu-
vering capability on all types of road
surface (asphalt, cement, dirt, mois-
ture, snow and ice).
The system can achieve the shortest
braking distances possible under most
conditions (on straight-away and in
curves, on asphalt, ice, wet road sur-
faces, etc.).
Braking with ABSThe system becomes operative once
the vehicle exceeds a speed of approx.
6 mph (10 km/h). The ABS is deacti-
vated whenever the vehicle's speed
drops back below approx. 4 mph
(6 km/h). This means that the wheels
can lock in the final phase of a brake
application Ð a factor of no significance
in actual use.
If you are in a situation which requires
full braking, you will exploit the full ben-
efits of the ABS system if you apply
maximum brake pressure ("panic stop").
Since the vehicle maintains steering re-
sponsiveness, you can avoid possible
obstacles with a minimum of steering
effort, despite the full brake application.
The ABS system closed-loop control
circuit cycles in fractions of a second.
A pulsation at the brake pedal indicates
to the driver that ABS is active, that is,
that the vehicle is within its maximum
braking range. In addition, the audible
pulsation that accompanies the control
operation calls the attention of the
driver to the reduced traction between
the tires and the road surface (slippery
road surface), and serves as a reminder
that the speed of the car should be re-
duced to adapt to road conditions.On road surfaces which have a loose
layer on a firm base (on gravel or snow,
for instance), the braking distances with
ABS may be longer than with the
wheels locked. The same applies when
snow chains have been mounted. How-
ever, ABS continues to provide en-
hanced vehicle stability and steering re-
sponse under these conditions.

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Antilock Brake System (ABS) Disc brakesInformation for your safetyNot even ABS can suspend the laws of
physics. ABS alone cannot prevent
accidents when the brakes are applied
without an adequate safety interval
between vehicles, if the car is driven at
an excessive rate of speed in curves, or
if aquaplaning occurs. Responsibility for
these types of situations remains in the
hands (and at the feet) of the driver.
You should never allow the added
safety of ABS to lull you into a false
sense of security, or mislead you into
taking increased risks that could affect
your own safety and that of others.
Do not make any modifications to
the ABS system.
Service procedures on ABS are to be
performed by authorized technicians
only.<
In the event of a fault
If the ABS warning lamp in the
instrument cluster comes on,
refer to page 23. The brake
system then reverts to conven-
tional operation as on vehicles
without ABS. However, have the
brake system checked by your BMW
center as soon as possible. To prevent
undetected defects and cumulative
faults from adversely affecting the brake
system, refer any problems to your
authorized BMW center at the earliest
opportunity.
Disc brakes furnish optimum decelera-
tion and braking control and greater
fade resistance under heavy use.
When the vehicle is driven only occa-
sionally, during extended periods when
the vehicle is not used at all, and in
operating conditions where brake appli-
cations are less frequent, there is an
increased tendency for corrosion of the
rotors and accumulation of contamina-
tion on the brake pads. This occurs
because the minimal pressure which
must be exerted by the pads during
brake applications to clean the rotors is
not reached.
If the brake rotors are corroded, they
will tend to respond to braking with a
pulsating effect which even extended
application will fail to cure.
For your own safety: Use only
brake pads that BMW has
approved for your specific vehicle
model. BMW cannot evaluate non-
approved brake pads to determine if
they are suited for use, and therefore
cannot ensure the operating safety of
the vehicle if they are installed.<

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RepairsIndexOverview Controls Car care Technology Data
Disc brakesDriving notesWhen driving in wet conditions and in
heavy rain, it is a good idea to apply
light pressure to the brake pedal every
few miles (kilometers). Watch traffic
conditions to ensure that this maneuver
does not endanger other road users.
The heat which is generated by the
brake applications helps to dry the
brake pads and rotors.
Maximum braking force is obtained
while the wheels continue to rotate,
peaking when the wheels remain on the
verge of locking without actually doing
so. ABS maintains this state automati-
cally. If the ABS fails, you should revert
to the staggered braking technique de-
scribed below (refer to page 131).
Extended or steep mountain descents
do not necessarily have to lead to re-
duced braking efficiency. Shift down to
a gear in which only minimal periodic
brake applications are required or move
the selector lever to the appropriate
lower range with automatic transmis-
sion.
You can increase the engine's braking
effect by selecting progressively lower
gears, downshifting as far as 1st gear,
or the 1st or 2nd shift position, on steep
descents.Should engine braking prove inade-
quate, you should still avoid extended,
continuous braking. Instead of main-
taining low to moderate pressure over
an extended period of time, you should
decelerate by applying more substantial
pressure to the brake pedal (watch for
following traffic!), then releasing the
pedal, then repeating the application.
This staggered braking technique al-
lows the brakes to cool in the intervals
between active braking phases, pre-
venting overheating and ensuring that
full braking capacity remains available
at all times.
Do not coast with the clutch de-
pressed or with the transmission
or selector lever in neutral. Do not coast
with the engine shut off. The engine
provides no braking effect when the
clutch is depressed or the transmission
is in neutral, and there is no power-as-
sist for braking or steering when the
engine is not running.
Never allow floor mats, carpets or any
other objects to protrude into the area
around the accelerator, clutch and
brake pedals and obstruct their move-
ment.<
Dynamic Brake Control (DBC)
*
If you apply the brakes rapidly, this sys-
tem automatically produces the maxi-
mum braking force boost and thus
helps to achieve the shortest possible
braking distance during "panic stops."
All of the benefits of the ABS system
are exploited under these circum-
stances.
Do not reduce the pressure on the
brake pedal for the duration of the
brake application. When the brake
pedal is released, the DBC is deacti-
vated.
In the event of a malfunction, the yellow
warning lamp comes on. Conventional
braking efficiency is available without
limitations.
Have the system checked and repaired
at your BMW center as soon as possi-
ble.
For "Information for your safety"
covering the ABS system, refer to
page 128. This information also gener-
ally applies for DBC.<

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Brake system Winter operationBrake fluid level
The warning lamp for the brake
hydraulic system comes on, or
the "CHECK BRAKE FLUID"
message appears in the Check
Control.
The brake fluid level is too low in the
reservoir (refer to page 152).
If the brake fluid level is too low and
brake pedal travel has become notice-
ably longer, there may be a defect in
one of the brake system's hydraulic
circuits.
Proceed to the nearest authorized
BMW center. Higher brake appli-
cation pressure may be necessary
under these conditions, and brake
pedal travel may be significantly longer.
Please remember to adapt your driving
style accordingly.<
The warning lamp comes on together
with the "CHECK BRAKE PADS" mes-
sage in the Check Control.
Brake pads
The warning lamp for the brake
pads comes on, or the "CHECK
BRAKE PADS" message ap-
pears in the Check Control:
The brake pads have reached their
minimum pad thickness. Proceed to the
nearest authorized BMW center as
soon as possible to have the pads
replaced.
For your own safety: Use only
brake pads that BMW has
approved for your specific vehicle
model. BMW cannot evaluate non-
approved brake pads to determine if
they are suited for use, and therefore
cannot ensure the operating safety of
the vehicle if they are installed.<
The onset of winter is often accompa-
nied by rapid changes in weather.
Adaptations in driving style should be
accompanied by preparations on the
vehicle itself to ensure that your vehicle
operation through the winter remains
safe and trouble-free.CoolantEnsure that the coolant mixture con-
tains the year-round ratio of 50: 50 of
water and antifreeze/corrosion protec-
tion. This mixture provides protection
against freezing down to approx. -347
(-376). Replace the coolant every four
years.LocksBMW door lock deicer can be used to
free the locks if they are frozen. This
deicer also contains lubricant.
After using deicer, treatment with BMW
lock barrel grease is recommended.