clutch BMW MOTORRAD K 1200 R 2007 Rider's Manual (in English)

Table of ContentsYou can also consult the index at
the end of this Rider's Manual if
you want to find a particular topic
or item of information.
1 General instructions . . . . . 5
Overview . . . . . . . . . . . . . . . . . . . . . . 6
Abbreviations and symbols . . . . 6
Equipment . . . . . . . . . . . . . . . . . . . . 7
Technical data . . . . . . . . . . . . . . . . 7
Currency . . . . . . . . . . . . . . . . . . . . . . 7
2 General views . . . . . . . . . . . . . 9
General view, left side . . . . . . . . 11
General view, right side . . . . . . 13
Underneath the seat . . . . . . . . . 15
Handlebar fitting, left . . . . . . . . . 16
Handlebar fitting, right . . . . . . . . 17
Instrument cluster . . . . . . . . . . . . 18
Headlight . . . . . . . . . . . . . . . . . . . . . 193 Status indicators . . . . . . . 21
Standard status
indicators . . . . . . . . . . . . . . . . . . . . . 22
Status indicators with on-
board computer
OE
........... 23
Status indicators with
tyre-pressure monitoring
(RDC)
OE...................... 24
Standard warnings . . . . . . . . . . . 24
Warnings issued by the on-
board computer
OE
........... 29
ABS warnings
OE
............. 31
ASC warnings
OE
............. 33
RDC warnings
OE
............. 35
Anti-theft alarm
warnings
OE................... 40
4 Operation . . . . . . . . . . . . . . . . 43
Ignition switch and steering
lock . . . . . . . . . . . . . . . . . . . . . . . . . . 44
Electronic immobiliser
(EWS) . . . . . . . . . . . . . . . . . . . . . . . . 45
Clock . . . . . . . . . . . . . . . . . . . . . . . . . 46
Odometer and tripmeters . . . . 47
On-board computer
OE
....... 50 Tyre pressure monitoring
RDC
OE
....................... 53
Lights . . . . . . . . . . . . . . . . . . . . . . . . 54
Turn indicators . . . . . . . . . . . . . . . 55
Hazard warning flashers . . . . . . 56
Emergency off switch (kill
switch) . . . . . . . . . . . . . . . . . . . . . . . 57
Grip heating
OE
............... 57
Automatic Stability Control
ASC
OE
....................... 58
Clutch . . . . . . . . . . . . . . . . . . . . . . . . 59
Brakes . . . . . . . . . . . . . . . . . . . . . . . 59
Mirrors . . . . . . . . . . . . . . . . . . . . . . . 60
Spring preload . . . . . . . . . . . . . . . 61
Damping . . . . . . . . . . . . . . . . . . . . . 61
Electronic Suspension Ad-
justment ESA
OE
............. 62
Tyres . . . . . . . . . . . . . . . . . . . . . . . . . 65
Headlight . . . . . . . . . . . . . . . . . . . . . 65
Seat . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Helmet holder . . . . . . . . . . . . . . . . 67
Luggage loops . . . . . . . . . . . . . . . 68

5 Riding . . . . . . . . . . . . . . . . . . . . 69
Safety instructions . . . . . . . . . . . 70
Checklist . . . . . . . . . . . . . . . . . . . . . 72
Starting . . . . . . . . . . . . . . . . . . . . . . . 72
Running in . . . . . . . . . . . . . . . . . . . 75
Brakes . . . . . . . . . . . . . . . . . . . . . . . 76
Parking your motorcycle . . . . . 77
Refuelling . . . . . . . . . . . . . . . . . . . . 79
6 Engineering details . . . . . 81
Brake system with BMW Mo-
torrad Integral ABS
OE
........ 82
Electronic engine manage-
ment with BMW Motorrad
ASC
OE
....................... 84
Tyre pressure monitoring
RDC
OE
....................... 86
7 Accessories . . . . . . . . . . . . . 89
General instructions . . . . . . . . . . 90
Power socket . . . . . . . . . . . . . . . . 90
Luggage . . . . . . . . . . . . . . . . . . . . . 91
CaseOA
...................... 92
8 Maintenance . . . . . . . . . . . . 97
General instructions . . . . . . . . . . 98
Toolkit . . . . . . . . . . . . . . . . . . . . . . . . 98
Engine oil . . . . . . . . . . . . . . . . . . . . 99 Brake system, general . . . . . . 101
Brake pads . . . . . . . . . . . . . . . . . 102
Brake fluid . . . . . . . . . . . . . . . . . . 103
Clutch . . . . . . . . . . . . . . . . . . . . . . 105
Tyres . . . . . . . . . . . . . . . . . . . . . . . 106
Rims . . . . . . . . . . . . . . . . . . . . . . . 107
Wheels . . . . . . . . . . . . . . . . . . . . . 107
Front-wheel stand . . . . . . . . . . 115
Rear-wheel stand . . . . . . . . . . 116
Bulbs . . . . . . . . . . . . . . . . . . . . . . . 118
Jump starting . . . . . . . . . . . . . . 125
Battery . . . . . . . . . . . . . . . . . . . . . 126
9 Care . . . . . . . . . . . . . . . . . . . . . 131
Care products . . . . . . . . . . . . . . 132
Washing motorcycle . . . . . . . . 132
Cleaning easily damaged
components . . . . . . . . . . . . . . . . 132
Paint care . . . . . . . . . . . . . . . . . . 133
Protective wax coating . . . . . 134
Laying up motorcycle . . . . . . 134
Restoring motorcycle to
use......................... 134
10 Technical data . . . . . . . 135
Troubleshooting chart . . . . . . 136
Threaded fasteners . . . . . . . . 137
Engine . . . . . . . . . . . . . . . . . . . . . 139
Fuel . . . . . . . . . . . . . . . . . . . . . . . . 140
Engine oil . . . . . . . . . . . . . . . . . . 140
Clutch . . . . . . . . . . . . . . . . . . . . . . 141
Transmission . . . . . . . . . . . . . . . 141
Rear-wheel drive . . . . . . . . . . . 142
Running gear . . . . . . . . . . . . . . . 142
Brakes . . . . . . . . . . . . . . . . . . . . . 143
Wheels and tyres . . . . . . . . . . . 143
Electrics . . . . . . . . . . . . . . . . . . . . 146
Frame . . . . . . . . . . . . . . . . . . . . . . 147
Dimensions . . . . . . . . . . . . . . . . 148
Weights . . . . . . . . . . . . . . . . . . . . 148
Riding specifications . . . . . . . 149
11 Service . . . . . . . . . . . . . . . . 151
BMW Motorrad service . . . . . 152
BMW Motorrad service
quality . . . . . . . . . . . . . . . . . . . . . . 152
BMW Motorrad Service
Card: on-the-spot break-
down assistance . . . . . . . . . . . 152

General view, left side1Clutch-fluid reservoir
( 105)
2 Adjuster for spring preload,
rear ( 61)
3 Seat lock (underneath rear
light) ( 66)
4 Adjuster for damping char-
acteristic, rear suspension
( 62)
5 Power socket ( 90)
211zGeneral views

Operation
Operation
Ignition switch and steering lock..... 44
Electronic immobiliser (EWS) ........ 45
Clock ................................ 46
Odometer and tripmeters ............ 47
On-board computer
OE
............... 50
Tyre pressure monitoring
RDC
OE
.............................. 53
Lights ................................ 54
Turn indicators ....................... 55
Hazard warning flashers . . ............ 56
Emergency off switch (kill switch) . . . . 57
Grip heating
OE
....................... 57
Automatic Stability Control
ASC
OE
.............................. 58
Clutch ............................... 59 Brakes . .
............................. 59
Mirrors . . ............................. 60
Spring preload ....................... 61
Damping ............................. 61
Electronic Suspension Adjustment
ESA
OE
............................... 62
Tyres . . . ............................. 65
Headlight ............................ 65
Seat ................................. 66
Helmet holder ....................... 67
Luggage loops ....................... 68
443zOperation

switching the ignition off and
then on again.An ASC fault has occurred
if the ASC warning light
shows when the motorcycle ac-
celerates to a speed in excess
of 10 km/h after the ignition was
switched off and then on again.ClutchAdjusting clutch lever
If the position of the clutch
fluid reservoir is changed,
air can enter the clutch system.
Do not twist the handlebar fitting
or the handlebars.
Attempting to adjust the
clutch lever while riding the
motorcycle can lead to accidents.
Do not attempt to adjust the
clutch lever unless the motor-
cycle is at a standstill. Turn adjusting screw
1clock-
wise.
The adjusting screw is
indexed and is easier to
turn if you push the clutch lever
forward.
Span between handlebar grip
and clutch lever increases.
Turn adjusting screw 1
counter-clockwise.
Span between handlebar grip
and clutch lever decreases.
BrakesAdjusting handbrake lever
Changing the position of
the brake-fluid reservoir can
allow air to penetrate the brake
system.
Do not twist the handlebar fitting
or the handlebars.
Attempting to adjust the
brake lever while riding the
motorcycle can lead to accidents.
Do not attempt to adjust the
brake lever unless the motorcycle
is at a standstill.
459zOperation

ChecklistUse the following checklist to
check important functions, set-
tings and wear limits before you
ride off.Brakes
Brake-fluid levels, front and rear
Clutch
Clutch fluid level
Shock absorber setting and
spring preload
Tyre-tread depth and tyre
pressures
Cases correctly installed and
luggage secured
At regular intervals: Engine oil level (every refuelling
stop)
Brake-pad wear (every third
refuelling stop)
StartingSide standYou cannot start the motorcycle
with the side stand extended and
a gear engaged. The engine will
switch itself off if you start it with
the gearbox in neutral and then
engage a gear before retracting
the side stand.GearboxYou can start the engine when
the gearbox is in neutral or if you
pull the clutch with a gear en-
gaged. Do not pull the clutch un-
til after you have switched on the
ignition, as otherwise the engine
will refuse to start. When the
gearbox is in neutral, the green
neutral telltale light is on and the
gear indicator in the multifunction
display shows N.
Starting engine.Kill switch in run position A.
Switch on the ignition.
Pre-ride check is performed.
( 73)
with OE BMW Motorrad Integral
ABS: Switch on the ignition.
Pre-ride check is performed.
( 73)
ABS self-diagnosis is
performed. ( 74)
572zRiding

with OE Automatic Stability
Control (ASC):Switch on the ignition.
Pre-ride check is performed.
( 73)
ABS self-diagnosis is
performed. ( 74)
ASC self-diagnosis is per-
formed. ( 74)
Press starter button 1.
If ambient temperatures are
very low, you might find it
necessary to open the throttle
slightly when starting the engine.
At ambient temperatures below 0 °C, disengage the clutch after
switching on the ignition.
The start attempt is auto-
matically interrupted if bat-
tery voltage is too low. Recharge
the battery before you start the
engine, or use jump leads and a
donor battery to start.
The engine starts.
Consult the troubleshooting
chart below if the engine re-
fuses to start. ( 136)
Pre-ride checkThe instrument cluster runs a
test of the 'General' warning light
when the ignition is switched
on: this is the "Pre-Ride-Check"
The warning light shows first red
and then yellow, so that you can
check that it is in working order.
The test is aborted if you start
the engine before it completes. Phase 1
General warning light shows
red.
CHECK!
appears on the dis-
play.
Phase 2 General warning light shows
yellow.
CHECK!
appears on the dis-
play.
If the 'General' warning light does
not show:
Some malfunctions cannot
be indicated if the 'Gener-
al' warning light cannot be dis-
played.
Check that the 'General' warning
light comes on, and that it shows
red and yellow.
Have the fault rectified as
quickly as possible by a
specialist workshop, preferably
573zRiding

BrakesHow can stopping
distance be minimised?Each time the brakes are applied,
a load distribution shift takes
place with the load shifting for-
ward from the rear to the front
wheel. The sharper the motor-
cycle decelerates, the more load
is shifted to the front wheel. The
higher the wheel load, the more
braking force can be transmitted
without the wheel locking.
To optimise stopping distance,
apply the front brakes rapidly and
keep on increasing the force you
apply to the brake lever. This
makes the best possible use
of the dynamic increase in load
at the front wheel. Remember
to pull the clutch at the same
time. In the "panic braking situ-
ations" that are trained so fre-
quently braking force is applied
as rapidly as possible and withthe rider's full force applied to
the brake levers; under these cir-
cumstances the dynamic shift
in load distribution cannot keep
pace with the increase in de-
celeration and the tyres cannot
transmit the full braking force to
the surface of the road. ABS has
to intervene to keep the front
wheel from locking; this increases
stopping distance.
Descending mountain
passes
There is a danger of the
brakes fading if you use
only the rear brakes when des-
cending mountain passes. Under
extreme conditions, the brakes
could overheat and suffer severe
damage.
Use both front and rear brakes,
and make use of the engine's
braking effect as well.
Wet brakes
After the motorcycle has
been washed, ridden
through water or ridden in
the rain, the brake discs and
pads might be wet and the
brakes might not take effect
immediately.
Apply the brakes in good time
until the brakes have dried out.
Salt on brakes
The brakes may fail to take
effect immediately if the
motorcycle was ridden on salt-
covered roads and the brakes
were not applied for some time.
Apply the brakes in good time
until the salt layer on the brake
discs and brake pads has been
removed.
576zRiding

Brake system with
BMW Motorrad Integral
ABS
OE
Partially integral brakesYour motorcycle is equipped with
partially integral brakes. Both
front and rear brakes are applied
when you pull the handbrake
lever. The footbrake lever acts
only on the rear brake.
While the brakes are slowing the
motorcycle, the BMW Motorrad
Integral ABS adapts braking-force
distribution between front and
rear brakes to suit the load on
the motorcycle.The integral braking func-
tion makes it very difficult
to spin the rear wheel by opening
the throttle with the front brake
applied to keep the motorcycle
stationary (burn-out). Attempted
burn-outs can result in damage
to the rear brake and the clutch.
Do not attempt burn-outs.
How does ABS work?The amount of braking force that
can be transferred to the road
depends on factors hat include
the coefficient of friction of the
road surface. Loose stones, ice
and snow or a wet road all have
much lower coefficients of fric-
tion than a clean, dry asphalt sur-
face. The lower the coefficient
of friction, the longer the braking
distance.
If the rider increases braking
pressure to the extent that brak-
ing force exceeds the maxim-
um transferrable limit, the wheels
start to lock and the motorcycle
loses its directional stability; a fall
is imminent. Before this situation
can occur, ABS intervenes and
adapts braking pressure to the
maximum transferrable braking
force, so the wheels continue
to turn and directional stability
is maintained irrespective of the
condition of the road surface.
What are the effects of
surface irregularities?Humps and surface irregular-
ities can cause the wheels to
lose contact temporarily with the
road surface; if this happens the
braking force that can be trans-
mitted to the road can drop to
zero. If the brakes are applied
under these circumstances the
ABS has to reduce braking force
to ensure that directional sta-
bility is maintained when the
wheels regain contact with the
road surface. At this instant the
BMW Motorrad Integral ABS
must assume an extremely low
coefficient of friction, so that the
wheels will continue to rotate un-
der all imaginable circumstances,
because this is the precondition
for ensuring directional stability.
As soon as is registers the ac-
tual circumstances, the system
reacts instantly and adjusts brak-
682zEngineering details

If the front wheel lifts clear of the
ground under severe accelera-
tion, the ASC reduces engine
torque until the front wheel re-
gains contact with the ground.
Under these circumstances,
BMW Motorrad recommends
rolling the throttle slightly closed
so as to restore stability with the
least possible delay.
When riding on a slippery sur-
face, never snap the throttle
twistgrip fully closed without
pulling the clutch at the same
time. Engine braking torque can
cause the rear wheel to lock, with
a corresponding loss of stability.
The BWM Motorrad ASC is un-
able to control a situation of this
nature.
Tyre pressure
monitoring RDC
OE
FunctionA sensor integrated into each
tyre measures the air temperat-
ure and the air pressure inside
the tyre and transmits this in-
formation to the control unit.
Each sensor has a centrifugal-
force tripswitch that does not
enable transmission of the meas-
ured values until the motorcycle
has accelerated to about 30 km/
h. The display shows
--
for
each tyre until the tyre-pressure
signal is received for the first
time. The sensors continue to
transmit the measured-value sig-
nals for approximately 15 minutes
after the motorcycle comes to a
stop.
The control unit can adminis-
trate four sensors, so two dif-
ferent sets of wheels with RDC
sensors can be alternated on the motorcycle. An error mes-
sage is issued if wheels without
sensors are fitted to a motorcycle
equipped with an RDC control
unit.
Temperature
compensationThe tyre-pressure readings
shown by the multifunction
display are temperature-
compensated; the reference tyre
temperature for these readings
is always 20 °C. The air lines
available to the public in petrol
stations and motorway service
areas almost invariably show
temperature-dependent tyre
pressures, so in most instances
these gauge readings will not
tally with the readings shown by
the multifunction display.
686zEngineering details