check engine BMW MOTORRAD R 1150 R 2004 Rider's Manual (in English)

i
2
Introduction
General information and
controls
General view, left side ........... 4
General view, right side ......... 5
Cockpit ................................. 6
Telltale and warning lights ..... 7
Ignition switch and steering
lock .................................... 8-9
Trip meter/clock .................. 10
Hazard warning flashers ...... 11
Left handlebar fitting ........... 12
Right handlebar fitting ......... 13
Seat/helmet holder .............. 14
Seats ............................. 15-16
System case .................. 17-19Safety check
Checklist ........................ 20-21
Engine oil ....................... 22-23
Fuel ................................ 24-25
Handlebar levers ............ 26-27
Brake system -
general........................... 28-29
Brake system - without
BMW Integral ABS ......... 30-32
Brake system - with
BMW Integral ABS ......... 33-36
Clutch ................................. 37
Lights ............................. 38-40
Shock-absorber
adjustment .......................... 41
Suspension
spring preload ..................... 42
Wheels ........................... 43-44
Accessories and loads ... 45-47
Contents
10r28bkg3.book Seite 2 Dienstag, 25. Mai 2004 5:26 17

2
21
2
Safety check
For this reason, check the
details in the following sections
before you start the journey:
– Fuel level
– Positions of the handlebar-lever fittings
– Brake fluid level
– Clutch fluid level
–Brakes
– Warning lights and telltale lights
–Lights
– Shock-absorber setting and spring preload
– Condition of wheels and
tyres, tread depth and tyre
pressures
– Load, gross weight – Check at regular intervals as
described in the following
sections
(each time you stop for refuel-
ling):
– Engine oil level
(every second or third time
you stop for refuelling):
– Brake pads
If you encounter any problems
or difficulties, it is always best to
contact your authorised BMW
Motorrad dealer.
He will provide the necessary
advice and assistance.
Checklist
10r2802g3.fm Seite 21 Donnerstag, 3. Juni 2004 11:29 11

22
22
Safety check
Engine oil
Checking oil levelCheck oil level regularly each
time you stop to refuel.
Only check the engine oil when
the engine is at normal operat-
ing temperature as the oil level
can vary by up to 10 mm
in a hot engine or a cold engine
at extreme outside tempera-
tures (-10 °C).
Wait at least five minutes after
switching off the hot engine for
the oil to collect in the sump.Checking the oil level after the
engine has only been used for a
short time or is only just warm
could lead to wrong interpretati-
ons and thereby to an incorrect
oil fill because the cold, more
viscous oil takes longer to flow
back into the sump. This can
take up to 12 hours at extreme
temperatures (-10 °C).
e Attention:
To avoid damage to the engine:
– Never exceed the maximum
oil level.
– Always keep the oil level above the minimum mark.
Always check the oil level with
the motorcycle standing up-
right.
 Check the oil when the engine is at normal operating tem-
perature
 Read the oil level at least five minutes after switching off the
engine
 Make sure that the motorcy-
cle is upright
– ensure that the surface is
level and firm!
10r2802g3.fm Seite 22 Donnerstag, 3. Juni 2004 11:29 11

2
23
2
Safety check
MAXMIN1
2
 Check oil level at sight glass: MAX Upper edge
Ring marking
MIN Lower edge
Ring marking
– The difference between the two marks is approx. 0.5 litres
 If necessary, unscrew the oil filler screw 2 and top up the
engine oil through the engine
oil filler 1
 Then retighten the oil filler
screw 2
e Attention:
Warning light, engine oil pres-
sure red
p (b 7) indicates no
(or very little) oil pressure in
the lube-oil system; this light
m u s t n o t b e r e g a r d e d a s a n o i l
level check. Oil pressure
builds up after 1-2 seconds
and the warning light goes out
– the redengine oil pressure
warning light
p should remain
off while the engine is running.
Engine oil
BMW recommends Castrol
10r2802g3.fm Seite 23 Donnerstag, 3. Juni 2004 11:29 11

22
24
Safety check
Fuel
Refuelling
d Warning:
Fuel is flammable and explo-
sive. Do not smoke. Never
bring a naked flame near the
fuel tank.
Fuel expands when hot (for
instance if the fuel tank is in
the sun). For this reason, only
fill as far as the lower edge of
the filler neck.
e Attention:
Leaded fuel will destroy the cat-
alytic converter.
Do not run the fuel tank dry or
you may damage the engine or
the catalytic converter.
Wipe off plastic parts immedi-
ately if they are wetted with fuel.
 Place motorcycle on centre stand
– Make sure the ground is level and firm.
 Open fuel filler cap
10r2802g3.fm Seite 24 Donnerstag, 3. Juni 2004 11:29 11

33
52
Starting – Riding – Parking
Placing motorcycle on
side stand
d Warning:
For safety reasons, never sit
on the motorcycle with the
side stand extended.
e Attention:
Stop the engine before using
the side stand.
Make sure the surface under
the stand is firm.
On a gradient, the motorcycle
should always face uphill; se-
lect 1st gear.  Switch off the ignition
 Hold the left handlebar grip
with your left hand
 Place your right hand on the
dualseat
 Use your right foot against the
extension pin to swing the
side stand fully forwards
 Lean the motorcycle carefully
on to the stand
 Turn the handlebars to left
lock (
b 9)
 Check that the motorcycle
is firmly supported
Side stand
10r28bkg3.book Seite 52 Dienstag, 25. Mai 2004 5:26 17

33
54
Starting – Riding – ParkingPlace motorcycle on
centre stand
d Warning:
For safety reasons, never sit
on the motorcycle with the
centre stand extended.
e Attention:
Switch off the engine before
using the centre stand.
Make sure the surface under
the stand is firm.  Switch off the ignition
 Hold the left handlebar grip
with your left hand
 Hold the frame with your right hand
 Place the right foot on the extension pin and press it down
until the curved shoes of the
stand touch the ground
 Place your right foot on the
tread surface of the stand
 Apply all your body weight to the stand
 Pull the motorcycle to the rear and upwards (arrow) until it
rests on the centre stand
 Check that the motorcycle
is firmly supported
Centre stand
10r28bkg3.book Seite 54 Dienstag, 25. Mai 2004 5:26 17

33
62
Starting – Riding – Parking
1234*
5
Fuel levelWhen the warning light1
comes on, there are still
approx. 5 litres of fuel in the
tank.
Engine oil pressureWarning light 2 goes out above
idle speed.
* depending on national-market speci-
fication
e Attention:
If warning light 2 comes on dur-
ing the journey, take the follow-
ing action as soon as traffic
conditions permit:
Declutch
 Operate the kill switch
 Bring the motorcycle safely to a halt
 Check engine oil level (
b 22)
If the warning light comes on
even though the oil level is cor-
rect, you must consult a spe-
cialist workshop, preferably an
authorised
BMW motorcycle dealer.
Telltale and warning lights
10r28bkg3.book Seite 62 Dienstag, 25. Mai 2004 5:26 17

i
84
Index
AActive brake with ABSchanging brake fluid, 33
checking brake fluid level, 33
Anti-lock braking system notes, 68, 70-75
BBrake fluid
changing, 30
Brake fluid level
checking, 30
checking front, 31, 35
checking rear, 32, 36
Brake pads, checking, 29
Brake system checking, 28
general, 28, 29
with BMW Integral ABS, 33-36
without BMW Integral ABS, 30,
31, 32
Braking, precautions, 66
C
Capacity, 25
Catalytic converter, 51 safety instructions, 51
Centre stand, 54, 55
Checking brake fluid level, 30
Choke
cold start, 12, 61
Choke lever operation, 61
position, 12 Clock (in cockpit), 10
Closing the System case, 18
Clutch
fluid level, 37
lever, 26
Cockpit layout, 6
DDipswitch, 12
EEngine oil, 22 filler, 4, 23
level sight glass, 4
pressure warning light, 62
FFront brake
brake fluid level, 31, 35
brake fluid reservoir, 5
lever, 27
Fuel, 24 filler cap, 5
octane number, 25
refuelling, 24
Fuse box, 5
GGear shifts, 64, 65
General view
left side, 4
right side, 5
A - G
10r28bkg3.book Seite 84 Dienstag, 25. Mai 2004 5:26 17

i
85
Index
HHandlebar fittingleft, 12
right, 13
Handlebar levers, 26 clutch, 26
handbrake, 27
Hazard warning flashers, 11
Headlight beam throw adjustment, 38
Heated handlebar grips, 11, 13
Helmet holder, 14
High/low (dipped) headlight
switch, 12
Horn, 12
Hydraulic fluid clutch, 37
IIgnition switch and steering lock, 6
function, 8, 9
Ignition, switching on, 58, 59
Installing System case, 19
Instruments, 6
KKill switch, 13
LLight
general instructions, 38
headlight beam throw, 38
switch, 13
MMotorcycle equipment, 81
NNeutral, 59
OOctane number (fuel), 25
Odometer, 6
Oil filler, engine, 4, 22
Oil levelchecking, 22
engine oil pressure, 7, 62
sight glass, 4
Opening the System case, 17
Overheating, 60
PPower socket, 12 V, 4
RRear brake brake fluid reservoir, 5
Removing System case, 18
Residual braking, 34
Rev. counter, 6
Rider’s equipment, 80
Riding, 64
Running in, 57
H - R
10r28bkg3.book Seite 85 Dienstag, 25. Mai 2004 5:26 17