charging CHERY TIGGO 2009 Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine CHARGING SYSTEM
GENERAL INFORMATION05-12
Description 05-12
Operation 05-12
Specifications 05-13
Special Tools 05-13
Electrical Schematics 05-14
DIAGNOSIS & TESTING05-16
Generator Noise 05-16
ON-VEHICLE SERVICE05-17
Generator 05-17
Removal & Installation - 1.6L & 1.8L &
2.0L 05-17
Removal & Installation - 2.4L 05-18
Generator Inspection 05-18
05
05–11Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Electrical Schematics
Charging System (Page 1 of 2)
GENERAL INFORMATION
LTSMW050002T
05–14Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Charging System (Page 2 of 2)
GENERAL INFORMATION
LTSMW050004T
05
05–15Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Removal & Installation - 2.4L
1. Disconnect the negative battery cable.
2. Remove the engine drive belt (See Drive BeltRemoval & Installation in Section 02 Engine).
3. Remove the generator cable nut (1) connecting the positive cable to the generator.
(Tighten: Generator cable nut to 10 N·m)
4. Disconnect the electrical connector (2).
5. Remove the two generator adjustment bracket bolts (1).
(Tighten: Generator adjustment bracket bolts to
25 N·m)
6. Remove the generator from the engine.
7. Installation is in the reverse order of removal.
Generator Inspection
1. Start the engine. NOTE: If the battery warning lamp illuminates, there may be a problem with the charging system.
2. With the engine running, check the output voltage of the generator with a digital multimeter (note the voltage).
3. If the voltage is between 14.1 V - 14.7 V, the generator is good.
ON-VEHICLE SERVICE
LTSM050003
LTSM050004
05–18Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSES
P0705 Multi-Function
switch: prohibited position Vehicle is driving The Transaxle
Control Module
(TCM) detects the
voltage is out of
range when moving
the shift lever from
the
Pposition to
the Nposition. •
Multi-Function
Switch
• Harness or
connectors (The
sensor circuit is open
or shorted)
• TCM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the TCM.
• Start the engine and warm it to normal operating temperature.
• With the scan tool, select view DTC and data stream.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 08 Transaxle & Transfer Case for more information).
NOTE :
• If using the appropriate diagnostic test tool, you can diagnose the TCM harness while the TCM is still connected.
Troubleshoot any Engine Control Module (ECM) charging/cranking DTCs before proceeding.
• Using the appropriate diagnostic test tool in this way will help prevent electrical connector terminal damage.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
DIAGNOSIS & TESTING
08–38Chery Automobile Co., Ltd.

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DPO Automatic Transaxle Assembly
Removal & Installation
1. Raise and support the vehicle.
2. Remove the engine cover.
3. Remove the battery and battery tray (See Battery Removal & Installation in Section 05 Starting & Charging).
4. Remove the air cleaner and air duct assembly.
5. Drain the cooling system (See Cooling System Draining Procedure in Section 06 Cooling System).
6. Remove the base mounting (1) of the air cleanerhousing assembly.
7. Remove the transaxle ground cable.
8. Disconnect and remove the electrical connectors for the following components:• Vehicle speed sensor (2)
• Crankshaft position sensor
• Automatic transaxle assembly (3)
9. Disconnect the transaxle fluid coolant lines (4) using a suitable tool.
10. Remove the shift cable (1) from the transaxle assembly.
11. Raise the vehicle.
12. Remove the drain plug (2) with an inner square socket wrench.
13. Remove the fluid limiting duct (1) with an 8 mm inner hex socket wrench.
14. Drain the transaxle fluid.
LTSM050002
BESM080057 LTSM080184
08–136Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 15. Remove the bolts attaching the transaxle cooling lines to the transaxle.
16. Remove the starter motor (See Starter Removal & Installation in Section 05 Starting & Charging).
17. Remove the bolts (1) attaching the drive plate tothe torque converter (three bolts total).
(Tighten: Drive plate bolts to 75 N·m)
18. Remove the engine to transaxle upper bolts. (Tighten: Engine to transaxle upper bolts to 80 N·m)
19. Remove both front axle shafts (See Front Axle Shaft Removal & Installation in Section 09 Driveline & Axle).
20. Remove transaxle mount nuts (2) and the transaxle mount bracket bolts (1).
(Tighten: Transaxle mount nut to 120 N·m)
21. Remove the engine undercover and splash shields.
22. Support the engine using an engine support fixture or suitable jack.
23. Remove the front sub-frame assembly (See Sub-Frame Assembly Removal & Installation in Section 10 Suspen- sion).
24. Remove the engine to transaxle lower bolts. (Tighten: Engine to transaxle lower bolts to 80 N·m)
25. Remove the bolts that mount the side sill to vehicle body. (Tighten: Side sill to vehicle body bolts to 120 N·m)
ON-VEHICLE SERVICE
BESM080058
LTSM020156
08
08–137Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
F4A4 Automatic Transaxle Assembly
Removal & Installation
1. Raise and support the vehicle.
2. Disconnect the negative battery cable.
3. Remove the battery and battery tray (See Battery Removal & Installation in Section 05 Starting & Charging).
4. Remove the air cleaner and air duct assembly.
5. Drain the cooling system (See Cooling System Draining Procedure in Section 06 Cooling System).
6. Remove the base mounting bolts (1) of the aircleaner housing assembly.
7. Disconnect and remove the electrical connectors for the following components:• Output shaft sensor (1)
• Input shaft sensor (2)
• Electromagnetic valve switch connector (3)
• Gear switch connector (5)
8. Disconnect the transaxle fluid lines (6) using a suit- able tool.
9. Remove the shift cable (4) from the transaxle assembly.
10. Remove the starter motor (See Starter Removal & Installation in Section 05 Starting & Charging).
BESM080038
LTSM080153
08–240Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Manual Transaxle Assembly
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
•MB-990938 - Handle
• MB-990935 - Installer Connector
1. Raise and support the vehicle.
2. Disconnect the negative battery cable.
3. Remove the battery and battery tray (See Battery Removal & Installation in Section 05 Starting & Charging).
4. Remove air cleaner and air duct.
5. Drain the cooling system (See Cooling System Draining Procedure in Section 06 Cooling System).
6. Remove the base mounting of the air cleaner housing assembly.
7. Remove the backup lamp switch (2) and vehicle speed sensor (1).
LTSM020226
LTSM030029
08–260Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 8. Remove the two shift cables (1) from the transaxle.
9. Remove the shift cable clamp (1) from the shiftcable bracket.
10. Remove the clutch master cylinder outlet pipe (1) from the clutch slave cylinder.
(Tighten: Outlet pipe bolt to 17 ± 1 N·m)
11. Remove the starter motor (See Starter Removal & Installation in Section 05 Starting & Charging).
12. Support the engine using an engine support fixture or suitable jack.
13. Remove the engine to transaxle upper bolts and remove the bracket.
(Tighten: Engine to transaxle upper bolts to 80
N·m)
ON-VEHICLE SERVICE
BESM080051
VISM080026
LTSM080191
08
08–261Chery Automobile Co., Ltd.