charging CHERY TIGGO 2009 Service Service Manual

Downloaded from www.Manualslib.com manuals search engine NOTE :
The Restraints Control Module (RCM) ground pin must be connected to the vehicle chassis in the immediate location
of the RCM mounting area.
WARNING!
After installing the Restraints Control Module (RCM), make sure all of the connectors are firmly connected, and
the harness is routed properly. The resistance between the RCM housing and the vehicle body should be less
than 100 m.
On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
B2501 Warning Lamp Fault
- Open Ignition switch: ON This DTC will set if
the airbag warning
lamp driver circuit is
shorted to ground or
open between the
airbag warning lamp
and the Restraints
Control Module
(RCM). •
Instrument cluster
• Harness is open
between instrument
cluster and RCM
• RCM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the latest software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the RCM.
• Turn ignition switch off and wait for a few seconds.
• Turn ignition switch on then select view DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 14 Restraints for more information).
Diagnostic Guide Lines
Observe the following guide lines while diagnosing this DTC:
•Troubleshoot any Engine Control Module (ECM) charging/cranking DTCs before proceeding.
• If the warning lamp goes out immediately after the warning lamp flashed for6-7seconds, this indicates that
the system is OK.
• If the warning lamp is on for6-7seconds continuously, then goes out, or the warning lamp is on continuously,
this indicates that there are history DTCs in the system. Use the Scan Tool to erase the DTCs.
• If any other condition occurs, use the Scan Tool to erase the history DTCs first, then check the warning lamp.
If the warning lamp does not go out immediately after the warning lamp flashes for6-7seconds when using
the Scan Tool, erase the history DTCs first.
• In the course of troubleshooting the airbag system, make sure the system power supply is shut off, and wait
two minutes for the system capacitor to discharge.
• The squib circuit connectors integrate a shortingspring (which prevents the airbag from deploying unintention-
ally due to static electricity by shorting the positive wire to the negative wire in the squib circuit when the con-
nectors are disconnected). Therefore, if the airbag electrical connector or spiral cable electrical connector is
damaged or improperly connected, the shorting spring may not be released when the electrical connector is
connected.
• The following tools are required to perform the DTC diagnostic procedure:
X-431 Scan Tool
Airbag Special Load Tool
Digital Multimeter
DIAGNOSIS & TESTING
14–30Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine NOTE :
The Restraints Control Module (RCM) ground pin must be connected to the vehicle chassis in the immediate location
of the RCM mounting area.
WARNING!
After installing the Restraints Control Module (RCM), make sure all of the connectors are firmly connected, and
the harness is routed properly. The resistance between the RCM housing and the vehicle body should be less
than 100 m.
On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
B2503 Warning Lamp Fault
- Short To Ground Ignition switch: ONThis DTC will set if
the airbag warning
lamp driver circuit is
shorted to ground
between the airbag
warning lamp and
the Restraints
Control Module
(RCM). •
Instrument cluster
• Harness is shorted
to ground between
instrument cluster
and RCM
• RCM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the latest software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the RCM.
• Turn ignition switch off and wait for a few seconds.
• Turn ignition switch on then select view DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 14 Restraints for more information).
Diagnostic Guide Lines
Observe the following guide lines while diagnosing this DTC:
•Troubleshoot any Engine Control Module (ECM) charging/cranking DTCs before proceeding.
• If the warning lamp goes out immediately after the warning lamp flashed for6-7seconds, this indicates that
the system is OK.
• If the warning lamp is on for6-7seconds continuously, then goes out, or the warning lamp is on continuously,
this indicates that there are history DTCs in the system. Use the Scan Tool to erase the DTCs.
• If any other condition occurs, use the Scan Tool to erase the history DTCs first, then check the warning lamp.
If the warning lamp does not go out immediately after the warning lamp flashes for6-7seconds when using
the Scan Tool, erase the history DTCs first.
• In the course of troubleshooting the airbag system, make sure the system power supply is shut off, and wait
two minutes for the system capacitor to discharge.
• The squib circuit connectors integrate a shortingspring (which prevents the airbag from deploying unintention-
ally due to static electricity by shorting the positive wire to the negative wire in the squib circuit when the con-
nectors are disconnected). Therefore, if the airbag electrical connector or spiral cable electrical connector is
damaged or improperly connected, the shorting spring may not be released when the electrical connector is
connected.
• The following tools are required to perform the DTC diagnostic procedure:
X-431 Scan Tool
Airbag Special Load Tool
Digital Multimeter
DIAGNOSIS & TESTING
14–34Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine NOTE :
The Restraints Control Module (RCM) ground pin must be connected to the vehicle chassis in the immediate location
of the RCM mounting area.
WARNING!
After installing the Restraints Control Module (RCM), make sure all of the connectors are firmly connected, and
the harness is routed properly. The resistance between the RCM housing and the vehicle body should be less
than 100 m.
On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
B2504 Warning lamp fault -
short to battery Ignition switch: ON This DTC will set if
the airbag warning
lamp driver circuit is
shorted to ground or
open between the
airbag warning lamp
and the Restraints
Control Module
(RCM). •
Instrument cluster
• Harness is open
between instrument
cluster and RCM
• RCM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the latest software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the RCM.
• Turn ignition switch off and wait for a few seconds.
• Turn ignition switch on then select view DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 14 Restraints for more information).
Diagnostic Guide Lines
Observe the following guide lines while diagnosing this DTC:
•Troubleshoot any Engine Control Module (ECM) charging/cranking DTCs before proceeding.
• If the warning lamp goes out immediately after the warning lamp flashed for6-7seconds, this indicates that
the system is OK.
• If the warning lamp is on for6-7seconds continuously, then goes out, or the warning lamp is on continuously,
this indicates that there are history DTCs in the system. Use the Scan Tool to erase the DTCs.
• If any other condition occurs, use the Scan Tool to erase the history DTCs first, then check the warning lamp.
If the warning lamp does not go out immediately after the warning lamp flashes for6-7seconds when using
the Scan Tool, erase the history DTCs first.
• In the course of troubleshooting the airbag system, make sure the system power supply is shut off, and wait
two minutes for the system capacitor to discharge.
• The squib circuit connectors integrate a shortingspring (which prevents the airbag from deploying unintention-
ally due to static electricity by shorting the positive wire to the negative wire in the squib circuit when the con-
nectors are disconnected). Therefore, if the airbag electrical connector or spiral cable electrical connector is
damaged or improperly connected, the shorting spring may not be released when the electrical connector is
connected.
• The following tools are required to perform the DTC diagnostic procedure:
X-431 Scan Tool
Airbag Special Load Tool
Digital Multimeter
DIAGNOSIS & TESTING
14–38Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSE
B1620 Internal Fault -
Replace ECU Ignition switch on Restraints Control
Module (RCM)
detected an internal
failure. •
RCM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the latest software available.
• Turn ignition switch on.
• With the scan tool, record and erase stored DTCs in the RCM.
• Turn ignition switch off and wait for a few seconds.
• Turn ignition switch on then select view DTC.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 14 Restraints for more information).
Diagnostic Guide Lines
Observe the following guide lines while diagnosing this DTC:
•Troubleshoot any Engine Control Module (ECM) charging/cranking DTCs before proceeding.
• If the warning lamp goes out immediately after the warning lamp flashed for6-7seconds, this indicates that
the system is OK.
• If the warning lamp is on for6-7seconds continuously, then goes out, or the warning lamp is on continuously,
this indicates that there are history DTCs in the system. Use the Scan Tool to erase the DTCs.
• If any other condition occurs, use the Scan Tool to erase the history DTCs first, then check the warning lamp.
If the warning lamp does not go out immediately after the warning lamp flashes for6-7seconds when using
the Scan Tool, erase the history DTCs first.
• In the course of troubleshooting the airbag system, make sure the system power supply is shut off, and wait
two minutes for the system capacitor to discharge.
• The squib circuit connectors integrate a shortingspring (which prevents the airbag from deploying unintention-
ally due to static electricity by shorting the positive wire to the negative wire in the squib circuit when the con-
nectors are disconnected). Therefore, if the airbag electrical connector or spiral cable electrical connector is
damaged or improperly connected, the shorting spring may not be released when the electrical connector is
connected.
• The following tools are required to perform the DTC diagnostic procedure:
X-431 Scan Tool
Airbag Special Load Tool
Digital Multimeter
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
DIAGNOSIS & TESTING
14
14–43Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INSTRUMENT CLUSTER
Description
The Instrument Cluster (IC) is located in the instrument panel directly in front of the driver. The IC is used to inform
the driver of specific vehicle information. The IC uses indicator lamps and gauges to warn the driver of potentially
critical operating conditions.
Operation
The Instrument Cluster (IC) uses hard wired inputs from various sensors and switches. The sensors and switches are
located throughout the vehicle. The IC displays the following gauges:
•Speedometer - The IC displays the vehicle speed as determined by the Engine Control Module (ECM).
• Tachometer - The IC displays the engine speed as determined by the Engine Control Module (ECM).
• Temperature Gauge - The IC displays the engine coolant temperature as determined by the Engine Control
Module (ECM).
• Fuel Gauge - The IC displays the amount of fuel in the fuel tank as determined by the fuel level sensor.
1 - Tachometer
2 - Maintenance Indicator Light
3 - Cruise Indicator Light
4 - Parking Brake System Warning Light
5 - Parking Light
6 - Malfunction Indicator Light
7 - Left-Turn Light
8 - Door/Trunk Lid Open Warning Display
9 - Charging System Light
10 - Front Fog Light Indicator Light
11 - Brake System Warning Light
12 - High Beam Indicator Light
13 - Speedometer
14 - Airbag Light
15 - Rear Fog Light Indicator Light16 - 4WD Warning Light (If Equipped)
17 - Right-Turn Light
18 - Low Fuel Warning Light
19 - ABS Warning Light
20 - Oil Pressure Warning Light
21 - Fuel Gauge
22 - Temperature Gauge
23 - Electronic Throttle Control Indicator Light
24 - Km/h Light
25 - Transaxle Range Indicator (If Equipped)
26 - Odometer/Trip Odometer
27 - Digital Clock
28 - Adjust Button
29 - Seat Belt Reminder Light
30 - Coolant Temperature Warning Light
LTSM150129
15–52Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC
DEFINITION DTC
DETECTION CONDITION DTC SET CONDITION
POSSIBLE
CAUSE
U029C Battery over
voltage error
Turn ignitionswitch on Instrument Cluster (IC) detected that
the battery voltage is excessively
high.
•
Charge system
• Instrument
Cluster (IC)
U029C Battery under
voltage error Instrument Cluster (IC) detected that
the battery voltage is excessively
low. •
Battery
• Charge system
• Harness or
connector
• Instrument
Cluster (IC)
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Turn ignition switch off.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• Turn ignition switch on, select view, record and erase DTC.
• Start engine and warm it up to the normal operating temperature.
• Select view DTC and data stream.
• If the DTC is detected, the condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 15 Body & Accessories for more information).
•
NOTE :
• Inspect the vehicle for aftermarket accessories that may exceed the Generator System output.
• Inspect the fuses. If an open fuse is found, use the wiring schematics as a guide and inspect the wiring and
connectors for damage.
• Troubleshoot any Engine Control Module (ECM) charging/cranking DTCs before proceeding.
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
DIAGNOSIS & TESTING
15–68Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK SYSTEM VOLTAGE
• Start the engine, raise the speed over 1000 RPM.
• Measure the charging voltage with the voltmeter at the battery positive and negative terminals.
Is the voltage less than 9 V?
Ye s>>Check the charging system.
No
>>Go to the next step.
5.CHECK THE BATTERY
• Start the engine, raise the speed over 1000 RPM for a few minutes.
• Turn ignition switch off.
• Measure the voltage drop with the voltmeter at the battery positive and negative terminals while cranking the
engine.
• Battery voltage should be more than approximate 9 V.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Charge or replace the battery.
6.CHECK INSTRUMENT CLUSTER (IC) SUPPLY CIRCUIT
• Disconnect the battery negative cable.
• Disconnect the battery positive cable.
• Measure the resistance between IC terminal 11, 13 and battery positive cable.
• Continuity should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Check fuse.
Check the harness open or short to ground.
Check related components.
7.CHECK SYSTEM VOLTAGE
• Start the engine, raise the speed over 1000 RPM.
• Measure the charging voltage with the voltmeter at the battery positive and negative terminals.
Is the voltage more than 17 V?
Ye s>>Replace the AC generator.
No
>>Go to the next step.
DIAGNOSIS & TESTING
15–70Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine A
A-Pillar Trim Panel, Body Interior................15-11
A/C System Evacuation and Recharge, System Plumbing ......................... 13-37
Accelerator Pedal Position (APP) Sensor, 2.0L Engine Controls .......................... 3-438
Accelerator Pedal Position Sensor, 1.6L & 1.8L Engine Controls .......................... 3-224
Accelerator Sensor, 1.6L & 1.8L Engine Controls .....3-221
Accelerator Sensor, 2.0L Engine Controls ..........3-432
Accessory Drive Belt, 1.6L & 1.8L Engine Mechanical . . 2-17
Accessory Drive Belt, 2.0L Engine Mechanical ........2-91
Accessory Drive Belt, 2.4L Engine Mechanical .......2-167
Accumulator, System Plumbing .................13-43
Air Cleaner Element, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Element, 2.0L Engine Mechanical .........2-92
Air Cleaner Element, 2.4L Engine Mechanical ........2-168
Air Cleaner Housing, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Housing, 2.0L Engine Mechanical ........2-93
Air Cleaner Housing, 2.4L Engine Mechanical .......2-169
Air Distribution ............................ 13-25
Air Flow Sensor - 1.8L, 1.6L & 1.8L Engine Controls . . 3-223
Air Flow Sensor, 2.0L Engine Controls ............3-431
Air Flow Sensor, 2.4L Engine Controls ............3-537
Airbag System ............................. 14-1
Airbag System Disarming Procedure, Airbag System . . . 14-46
Alignment ................................ 10-38
Antenna, Body Interior ....................... 15-10
Antilock Brake System (ABS) Bleeding Procedure, Antilock Brakes .......................... 12-76
Antilock Brake System (ABS) Hydraulic Control Module, Antilock Brakes .......................... 12-77
Antilock Brakes ............................ 12-34
Assist Handle, Body Interior ...................15-13
Audio System, Body Interior ....................15-4
Automatic Shifter Selector, DP0 Automatic Transaxle . . . 8-140
Automatic Shifter Selector, F4A4 Automatic Transaxle . . 8-243
B
B-Pillar Lower Trim Panel, Body Interior ...........15-11
B-Pillar Upper Trim Panel, Body Interior ...........15-12
Back Cargo Door, Body Exterior ................15-175
Base Brakes ............................... 12-1
Battery Hold Down, Starting System ...............5-8
Battery Tray, Starting System ....................5-9
Battery, Starting System ........................5-7
Bleeding Hydraulic Clutch, Clutch System ..........8-325Blower Motor Resistor, Manual Temperature Control . . . 13-16
Blower Motor, Air Distribution
..................13-30
Body Control Module (BCM), Body Interior .........15-44
Body Control Module - BCM, Body Interior .........15-38
Body Dimensions, Body Exterior ................15-147
Body Exterior ............................ 15-145
Body Fuse and Relay Box, Vehicle Fuse Box Information .......................... 16-42
Body Interior .............................. 15-1
Body Interior Trim, Body Interior ................15-11
Body, Body Exterior ........................ 15-157
Brake Bleeding, Base Brakes ....................12-9
Bumpers, Body Exterior ..................... 15-166
C
C-Pillar Lower Trim Panel, Body Interior ...........15-12
C-Pillar Upper Trim Panel, Body Interior ...........15-13
Camshaft Position (CMP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Camshaft Position (CMP) Sensor, 2.0L Engine Controls ............................... 3-431
Camshaft Position (CMP) Sensor, 2.4L Engine Controls ............................... 3-536
Camshaft, 1.6L & 1.8L Engine Mechanical ......2-20, 2-66
Camshaft, 2.0L Engine Mechanical ...........2-139, 2-94
Camshaft, 2.4L Engine Mechanical ..........2-171, 2-243
CAN Vehicle Communications, Body Interior ........15-16
Canister Control Solenoid Valve 2.4L, Evaporative Emissions ...................... 3-584
Canister Control Valve 1.6L & 1.8L & 2.0L, Evaporative Emissions ...................... 3-584
Catalytic Converter, Exhaust System ................7-6
Charging System ............................ 5-11
Chime, Body Interior ........................ 15-19
Clutch and Pressure Plate, Clutch System ..........8-319
Clutch Assembly Service, Clutch System ...........8-319
Clutch Master Cylinder, Clutch System ............8-322
Clutch Slave Cylinder, Clutch System .............8-324
Clutch System ............................. 8-316
Compressor, System Plumbing .................13-39
Condenser, System Plumbing ..................13-42
Connecting Rods, 1.6L & 1.8L Engine Mechanical .....2-58
Connecting Rods, 2.0L Engine Mechanical ..........2-131
Connecting Rods, 2.4L Engine Mechanical ..........2-229
Coolant Pump, Cooling System ..................6-16
Coolant Temperature Sensor (For Instrument Cluster), 2.4L Engine Controls ....................... 3-532
Cooling Fan, Cooling System ...................6-18
INDEX
AI
AI-1

Downloaded from www.Manualslib.com manuals search engine Cooling System.............................6-1
Cooling System Draining and Filling, Cooling System . . . 6-13
Crankshaft Position (CKP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Crankshaft Position (CKP) Sensor, 2.0L Engine Controls ............................... 3-430
Crankshaft Position (CKP) Sensor, 2.4L Engine Controls ............................... 3-542
Crankshaft, 1.6L & 1.8L Engine Mechanical .........2-60
Crankshaft, 2.0L Engine Mechanical ..............2-133
Crankshaft, 2.4L Engine Mechanical ..............2-233
Cylinder Head Cover, 1.6L & 1.8L Engine Mechanical . . . 2-19
Cylinder Head Cover, 2.0L Engine Mechanical ........2-93
Cylinder Head Cover, 2.4L Engine Mechanical .......2-170
Cylinder Head Unit Repair, 1.6L & 1.8L Engine Mechanical .............................. 2-63
Cylinder Head Unit Repair, 2.0L Engine Mechanical ....2-136
Cylinder Head Unit Repair, 2.4L Engine Mechanical ....2-241
Cylinder Head, 1.6L & 1.8L Engine Mechanical . . . 2-23, 2-63
Cylinder Head, 2.0L Engine Mechanical ........2-136, 2-97
Cylinder Head, 2.4L Engine Mechanical .......2-175, 2-241
D
Diagnosing Electrical Failures, Electrical Circuit Diagnosis
Information .............................. 1-16
Diagnosis & Testing, 1.6L & 1.8L Engine Controls .....3-22
Diagnosis & Testing, 1.6L & 1.8L Engine Mechanical . . . 2-13
Diagnosis & Testing, 2.0L Engine Controls .........3-247
Diagnosis & Testing, 2.0L Engine Mechanical ........2-87
Diagnosis & Testing, 2.4L Engine Controls .........3-458
Diagnosis & Testing, 2.4L Engine Mechanical .......2-163
Diagnosis & Testing, 5-Speed Manual Transaxle ......8-259
Diagnosis & Testing, Air Distribution .............13-28
Diagnosis & Testing, Airbag System ...............14-8
Diagnosis & Testing, Alignment .................10-42
Diagnosis & Testing, Antilock Brakes .............12-45
Diagnosis & Testing, Base Brakes ................12-7
Diagnosis & Testing, Body Exterior ..............15-228
Diagnosis & Testing, Body Interior .........15-113, 15-64
Diagnosis & Testing, Charging System .............5-16
Diagnosis & Testing, DP0 Automatic Transaxle .......8-19
Diagnosis & Testing, Drive Shaft (4x4) .............9-26
Diagnosis & Testing, F4A4 Automatic Transaxle ......8-158
Diagnosis & Testing, Front Axle ..................9-4
Diagnosis & Testing, Front Suspension .............10-6
Diagnosis & Testing, Fuel Delivery System ..........4-12
Diagnosis & Testing, Manual Temperature Control ....13-12 Diagnosis & Testing, Parking Brake
..............12-82
Diagnosis & Testing, Power Steering Pump .........11-33
Diagnosis & Testing, Rear Axle ..................9-11
Diagnosis & Testing, Rear Suspension ............10-29
Diagnosis & Testing, Steering Column ............11-11
Diagnosis & Testing, Steering Gear ..............11-20
Diagnosis & Testing, Steering System .............11-4
Diagnosis & Testing, System Plumbing ............13-35
Diagnosis & Testing, Wheels and Tires ............10-50
Diagnosis and Testing, Cooling System .............6-11
Diagnosis and Testing, Exhaust System .............7-4
Diagnosis and Testing, Starting System .............5-6
Diagnostic Help, Antilock Brakes ................12-45
Diagnostic Trouble Code (DTC) List, Airbag System ....14-9
Diagnostic Trouble Code (DTC)

List, Antilock Brakes . . . 12-46
Diagnostic Trouble Code (DTC) List, Body Interior .......................... 15-114, 15-65
Diagnostic Trouble Code (DTC) List, DP0 Automatic Transaxle ................................ 8-20
Diagnostic Trouble Code (DTC) List, F4A4 Automatic Transaxle ............................... 8-159
Diagnostic Trouble Code (DTC) Tests, 1.6L & 1.8L Engine Controls ........................... 3-35
Diagnostic Trouble Code (DTC) Tests, 2.0L Engine Controls ............................... 3-261
Diagnostic Trouble Code (DTC) Tests, 2.4L Engine Controls ............................... 3-469
Diagnostic Trouble Code (DTC) Tests, Airbag System . . 14-11
Diagnostic Trouble Code (DTC) Tests, Antilock Brakes . . 12-47
Diagnostic Trouble Code (DTC) Tests, Body Interior .......................... 15-117, 15-66
Diagnostic Trouble Code (DTC) Tests, DP0 Automatic Transaxle ................................ 8-22
Diagnostic Trouble Code (DTC) Tests, F4A4 Automatic Trans- axle .................................. 8-160
Differential Carrier, Front Differential ..............8-312
Differential Unit Repair, Front Differential ...........8-312
Door Lock Assembly, Body Interior ..............15-35
Door Lock Switch, Body Interior ................15-35
Door Locks, Body Interior ..................... 15-29
Doors, Body Exterior ....................... 15-167
DP0 Automatic Transaxle .......................8-1
DPO Automatic Transaxle Assembly, DP0 Automatic Transaxle ............................... 8-136
Drive Shaft (4x4) ........................... 9-24
Driver Side Airbag, Airbag System ...............14-46
INDEX
AI-2

Downloaded from www.Manualslib.com manuals search engine Front Strut, Front Suspension..................10-21
Front Sub-Frame Assembly, Front Suspension .......10-17
Front Suspension ........................... 10-1
Front Wheel Alignment, Alignment ...............10-44
Front Wheel Speed Sensor, Antilock Brakes .........12-77
Front Windshield, Body Exterior ................15-219
Front Wiper Arm, Body Exterior ................15-240
Front Wiper Link, Body Exterior ................15-241
Front Wiper Motor, Body Exterior ...............15-238
Fuel Delivery System ..........................4-1
Fuel Door, Body Exterior ..................... 15-200
Fuel Door, Body Exterior ........................200
Fuel Filter, Fuel Delivery System .................4-18
Fuel Injector Rail, Fuel Delivery System ............4-19
Fuel Injector, Fuel Delivery System ................4-20
Fuel Pressure Regulator - With Mitsubishi 2.4L Engine, Fuel Delivery System ..................4-23
Fuel Pressure Relief Procedure, Fuel Delivery System . . . 4-15
Fuel Pump, Fuel Delivery System .................4-15
G
Gear Selector & Shifter Assembly, 5-Speed Manual
Transaxle ............................... 8-264
General Information, 1.6L & 1.8L Engine Controls ......3-3
General Information, 1.6L & 1.8L Engine Mechanical ....2-3
General Information, 2.0L Engine Controls ..........3-229
General Information, 2.0L Engine Mechanical .........2-77
General Information, 2.4L Engine Controls ..........3-442
General Information, 2.4L Engine Mechanical ........2-151
General Information, 5-Speed Manual Transaxle ......8-247
General Information, Air Distribution ..............13-26
General Information, Airbag System ...............14-2
General Information, Alignment .................10-39
General Information, Antilock Brakes .............12-35
General Information, Base Brakes ................12-2
General Information, Body Interior ..............15-104
General Information, Charging System .............5-12
General Information, Clutch System ..............8-317
General Information, Cooling System ...............6-2
General Information, DP0 Automatic Transaxle .........8-3
General Information, Drive Shaft (4x4) .............9-25
General Information, Evaporative Emissions .........3-577
General Information, Exhaust System ...............7-2
General Information, F4A4 Automatic Transaxle ......8-144
General Information, Front Axle ...................9-2
General Information, Front Differential .............8-308General Information, Front Suspension
.............10-2
General Information, Fuel Delivery System ...........4-2
General Information, Ignition Control .............3-566
General Information, Interactive Torque Management (ITM) System (4x4) ...............9-17
General Information, Manual Temperature Control .....13-2
General Information, Parking Brake ..............12-80
General Information, Power Steering Pump .........11-32
General Information, Rear Axle ...................9-9
General Information, Rear Suspension ............10-26
General Information, Seat Belt System ............14-51
General Information, Starting System ...............5-2
General Information, Steering Column .............11-9
General Information, Steering Gear ...............11-19
General Information, Steering System ..............11-2
General Information, System Controls .............13-19
General Information, System Plumbing ............13-33
General Information, T

ransfer Case (4x4)..........8-327
General Information, Vehicle Fuse Box Information ....16-38
General Information, Vehicle Ground Distribution .....16-28
General Information, Vehicle Power Distribution ......16-13
General Information, Vehicle Wiring Harness Layout . . . 16-45
General Information, Wheels and Tires ............10-48
General Information, Wiring Information ............16-2
Generator, Charging System ....................5-17
Grille, Body Exterior ........................ 15-201
Grille, Body Exterior ...........................201
H
Headlamp, Body Exterior ..................... 15-191
Headliner, Body Interior ...................... 15-15
Heated Seat Element, Body Interior ..............15-109
Heated Seat Switch, Body Interior ..............15-109
Heater Core, System Plumbing .................13-47
High Mounted Stop Lamp, Body Exterior ..........15-197
Hood Release Cable, Body Exterior ..............15-203
Hood, Body Exterior ........................ 15-202
Hood, Body Exterior ...........................202
Horn, Body Exterior .................. 15-206, 15-208
How To Locate Electrical Schematics In The Service Manual, Electrical Information ............1-25
How To Read Electrical Schematics, Electrical Information .............................. 1-21
How To Use This Manual, Service Information ........1-2
HVAC Housing, Air Distribution .................13-29
INDEX
AI-4