stop start CHERY TIGGO 2009 Service Owner's Manual

Downloaded from www.Manualslib.com manuals search engine On Board Diagnostic Logic
•Self-diagnosis detection logic.
DTC NO. DTC DEFINITION DTC DETECTION
CONDITION DTC SET
CONDITION POSSIBLE CAUSES
26 Brake pedal position
switch circuitmalfunction Vehicle is driving The brake switch is
on while vehicle is driving •
Brake switch
• Harness or
connectors (The
sensor circuit is open
or shorted)
• TCM
DTC Confirmation Procedure:
Before performing the following procedure, confirm that battery voltage is more than 12 V.
• Connect the X-431 scan tool to the Data Link Connector (DLC) - use the most current software available.
• After connection, press POWER key to start X-431.
• Turn ignition switch on, with the scan tool, view and erase stored DTCs in the TCM.
• Start engine then select Dposition.
• Drive the vehicle.
• With the scan tool, select view DTC and data stream.
• If the DTC is detected, the DTC condition is current. Go to Diagnostic Procedure - Step 1.
• If the DTC is not detected, the DTC condition is intermittent (See Diagnostic Help and Intermittent DTC Trou-
bleshooting in Section 08 Transaxle & Transfer Case for more information).
NOTE :
While performing electrical diagnosis & testing, always refer to the electrical schematics for specific circuit
and component information.
Diagnostic Procedure
1.CHECK BRAKE PEDAL POSITION SWITCH SIGNAL
• With the scan tool, select view DTC and data stream for A/T.
• Start vehicle and read out the value of STOP LAMP SWITCH.
ITEM CONDITIONDISPLAY
VALUE
Stop lamp switch During driving OFF
Is the check result normal?
Ye s>>The condition that caused this DTC is intermittent (See Diagnostic Help in Section 08 Transaxle &
Transfer Case).
No
>>Go to the next step.
DIAGNOSIS & TESTING
08
08–175Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Power Steering Filling and Flushing
Filling
1. Fill the power steering fluid reservoir to the proper level and let the fluid settle for at least two minutes.
2. Start the engine and let run for a few seconds, then turn the engine off.
3. Add fluid if necessary.
4. Repeat the above procedure until the fluid level remains constant after running the engine.
5. When the steering fluid temperature is relatively high, the steering fluid level will approach to the “MAX” level.
6. When the steering fluid cools down, the steering fluid level may approach to the “MIN” level.
NOTE :
If the steering fluid is extremely foamy or milky looking, allow the vehicle to stand a few minutes and repeat the
procedure.
Flushing
1. Raise and support the vehicle.
2. Remove the steering fluid reservoir release cap.
3. Siphon out the contaminated power steering fluid from the power steering liquid reservoir.
4. Remove the return hose clamp (1) from the power steering return hose.
5. Install a plug to the return hose fitting on the fluid reservoir.
6. Insert the power steering fluid return hose into a container for the discharged power steering fluid.
7. Fill the power steering fluid reservoir.
8. Start the engine and idle.
9. Let the engine idle until the return hose discharges clean power steering fluid.
10. Stop the engine and remove the plug from the power steering reservoir.
11. Reinstall the power steering return hose to the power steering reservoir.
12. Fill the power steering system (See Filling Procedure in Power Steering Filling and Flushing in Section 11 Steer- ing).
NOTE :
Approximately 1.0L of power steering fluid should be needed to fully flush the power steering reservoir. DO NOT mix
other fluids in the power steering fluid.
LTSM110042
11 –6Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Inspection
1. If the power steering fluid level is low, inspect the entire power steering system for potential leaks.
CAUTION:
DO NOT operate the vehicle with foamy steering fluid for an extended period. This may cause
pump damage.
2. Perform the following to inspect the power steering fluid reservoir level:•Park the vehicle on a level surface.
• Start the engine.
• Turn the steering wheel several times to heat the power steering fluid to 50°- 60°C.
• With the engine running, turn the steering wheel left and right to the wheel stops and repeat this several
times.
• Check the power steering fluid reservoir to see whether there is foam or milky fluid present. Check the
fluid level difference between engine off (2)
and engine running (1). If the fluid level varia-
tion exceeds 5 mm, air is in the system and
the air should be bled from the power steering
system.
ON-VEHICLE SERVICE
LTSM110030
11
11 –7Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Steering Gear - LHD
Removal & Installation
NOTE :
The following special tools are required to perform the repair procedure:
•CH-10002 - Ball Joint Separator
1. Siphon out as much power steering fluid as possible from the reservoir.
WARNING!
Prolonged and repeated contact with power steering fluid will damage skin. If steering fluid is spilled on your
skin, wash it off immediately with water.
2. Remove the wheel mounting nuts and wheel assemblies from both sides of the vehicle. (Tighten: Wheel mounting nuts to 110 N·m)
3. Remove the return hose clamp (1) from the steer- ing liquid reservoir and insert the end of the hose
into a container.
4. Start the engine and turn the steering wheel from lock-to-lock until all power steering fluid has been drained from the system.
5. Stop the engine.
6. Raise and support the vehicle.
1 - Steering Gear Inlet/Outlet Pipe
2 - Dust Boot
3 - Steering Gear Lock Nut4 - Steering Gear Retaining Hole
5 - Clamp
6 - Tie Rod Lock Nut
LTSM110036
LTSM110042
11
11 –21Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Steering Gear - RHD
Removal & Installation
NOTE :
The following special tool is required to perform the repair procedure:
•CH-10002 - Ball Joint Separator
1. Siphon out as much power steering fluid as possible from the reservoir.
WARNING!
Prolonged and repeated contact with power steering fluid will damage skin. If steering fluid is spilled on your
skin, wash it off immediately with water.
2. Remove the wheel mounting nuts and the wheel assemblies from both sides of the vehicle. (Tighten: Wheel mounting nuts to 110 N·m)
3. Remove the return hose clamp (1) from the steer- ing liquid reservoir and insert the end of the hose
into a container.
4. Start the engine and turn the steering wheel from lock-to-lock until all power steering fluid has been drained from the system.
5. Stop the engine.
6. Raise and support the vehicle.
1 - Steering Gear Inlet/Outlet Pipe
2 - Dust Boot
3 - Steering Gear Lock Nut4 - Steering Gear Retaining Hole
5 - Clamp
6 - Tie Rod Lock Nut
ON-VEHICLE SERVICE
LTSM110022
LTSM110042
11
11 –25Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Power Steering Pump - 2.4L
Removal & Installation
1. Siphon out as much power steering fluid as possible from the reservoir.
2. Raise and support the vehicle.
3. Remove the return hose clamp (1) from the steer-ing liquid reservoir and insert the end of the hose
into a container.
4. Start the engine and turn the steering wheel from lock-to-lock until all power steering fluid has been drained from the system.
5. Stop the engine.
6. Remove the engine lower shield.
7. Loosen the power steering pump belt adjustment bolt (1).
ON-VEHICLE SERVICE
LTSM110042
LTSM020185
11
11 –35Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Front Strut, Front Suspension..................10-21
Front Sub-Frame Assembly, Front Suspension .......10-17
Front Suspension ........................... 10-1
Front Wheel Alignment, Alignment ...............10-44
Front Wheel Speed Sensor, Antilock Brakes .........12-77
Front Windshield, Body Exterior ................15-219
Front Wiper Arm, Body Exterior ................15-240
Front Wiper Link, Body Exterior ................15-241
Front Wiper Motor, Body Exterior ...............15-238
Fuel Delivery System ..........................4-1
Fuel Door, Body Exterior ..................... 15-200
Fuel Door, Body Exterior ........................200
Fuel Filter, Fuel Delivery System .................4-18
Fuel Injector Rail, Fuel Delivery System ............4-19
Fuel Injector, Fuel Delivery System ................4-20
Fuel Pressure Regulator - With Mitsubishi 2.4L Engine, Fuel Delivery System ..................4-23
Fuel Pressure Relief Procedure, Fuel Delivery System . . . 4-15
Fuel Pump, Fuel Delivery System .................4-15
G
Gear Selector & Shifter Assembly, 5-Speed Manual
Transaxle ............................... 8-264
General Information, 1.6L & 1.8L Engine Controls ......3-3
General Information, 1.6L & 1.8L Engine Mechanical ....2-3
General Information, 2.0L Engine Controls ..........3-229
General Information, 2.0L Engine Mechanical .........2-77
General Information, 2.4L Engine Controls ..........3-442
General Information, 2.4L Engine Mechanical ........2-151
General Information, 5-Speed Manual Transaxle ......8-247
General Information, Air Distribution ..............13-26
General Information, Airbag System ...............14-2
General Information, Alignment .................10-39
General Information, Antilock Brakes .............12-35
General Information, Base Brakes ................12-2
General Information, Body Interior ..............15-104
General Information, Charging System .............5-12
General Information, Clutch System ..............8-317
General Information, Cooling System ...............6-2
General Information, DP0 Automatic Transaxle .........8-3
General Information, Drive Shaft (4x4) .............9-25
General Information, Evaporative Emissions .........3-577
General Information, Exhaust System ...............7-2
General Information, F4A4 Automatic Transaxle ......8-144
General Information, Front Axle ...................9-2
General Information, Front Differential .............8-308General Information, Front Suspension
.............10-2
General Information, Fuel Delivery System ...........4-2
General Information, Ignition Control .............3-566
General Information, Interactive Torque Management (ITM) System (4x4) ...............9-17
General Information, Manual Temperature Control .....13-2
General Information, Parking Brake ..............12-80
General Information, Power Steering Pump .........11-32
General Information, Rear Axle ...................9-9
General Information, Rear Suspension ............10-26
General Information, Seat Belt System ............14-51
General Information, Starting System ...............5-2
General Information, Steering Column .............11-9
General Information, Steering Gear ...............11-19
General Information, Steering System ..............11-2
General Information, System Controls .............13-19
General Information, System Plumbing ............13-33
General Information, T

ransfer Case (4x4)..........8-327
General Information, Vehicle Fuse Box Information ....16-38
General Information, Vehicle Ground Distribution .....16-28
General Information, Vehicle Power Distribution ......16-13
General Information, Vehicle Wiring Harness Layout . . . 16-45
General Information, Wheels and Tires ............10-48
General Information, Wiring Information ............16-2
Generator, Charging System ....................5-17
Grille, Body Exterior ........................ 15-201
Grille, Body Exterior ...........................201
H
Headlamp, Body Exterior ..................... 15-191
Headliner, Body Interior ...................... 15-15
Heated Seat Element, Body Interior ..............15-109
Heated Seat Switch, Body Interior ..............15-109
Heater Core, System Plumbing .................13-47
High Mounted Stop Lamp, Body Exterior ..........15-197
Hood Release Cable, Body Exterior ..............15-203
Hood, Body Exterior ........................ 15-202
Hood, Body Exterior ...........................202
Horn, Body Exterior .................. 15-206, 15-208
How To Locate Electrical Schematics In The Service Manual, Electrical Information ............1-25
How To Read Electrical Schematics, Electrical Information .............................. 1-21
How To Use This Manual, Service Information ........1-2
HVAC Housing, Air Distribution .................13-29
INDEX
AI-4

Downloaded from www.Manualslib.com manuals search engine S
Scuff Plate, Body Interior..................... 15-14
Seat Belt Slider Track, Seat Belt System ...........14-53
Seat Belt System ........................... 14-50
Seats, Body Interior ........................ 15-104
Service Information ...........................1-1
Spare Tire Support, Body Exterior ..............15-205
Spare Tire Support, Body Exterior .................205
Spark Plug 1.6L & 1.8L & 2.0L, Ignition Control .....3-574
Spark Plug 2.4L, Ignition Control ................3-575
Spark Plug Wire 1.6L & 1.8L & 2.0L, Ignition Control .......................... 3-573
Spark Plug Wire 2.4L, Ignition Control ............3-574
Speed Control System, 2.0L Engine Controls ........3-432
Starter Motor Assembly, Starting System ............5-9
Starting System .............................5-1
Stationary Glass, Body Exterior ................15-217
Steering Column ............................ 11-8
Steering Column Shaft, Steering Column ...........11-15
Steering Column Shroud, Steering Column .........11-14
Steering Gear ............................. 11-18
Steering Gear - LHD, Steering Gear ..............11-21
Steering Gear - RHD, Steering Gear ..............11-25
Steering System ............................ 11-1
Steering Wheel, Steering Column ................11-12
Suction Line, System Plumbing .................13-45
Sun Visor, Body Interior ...................... 15-14
Sunroof Control Module, Body Exterior ...........15-230
Sunroof Glass, Body Exterior ..................15-229
Sunroof Motor, Body Exterior .................15-230
Sunroof Sun Visor, Body Exterior ...............15-229
Sunroof, Body Exterior ...................... 15-224
Symptom Diagnostic Tests, 2.4L Engine Symptom Diagnosis .............................. 3-544
System Controls ........................... 13-18
System Plumbing .......................... 13-32
T
Tail/Backup/Stop Lamp, Body Exterior ............15-194
Thermostat, Cooling System ....................6-14
Throttle Control Actuator, 2.4L Engine Controls ......3-538
Throttle Position Sensor (TPS), 2.4L Engine Controls . . 3-540
Tie Rod, Steering Gear ....................... 11-29
Timing Belt Automatic Tensioner, 2.4L Engine Mechanical
............................. 2-196
Tire Repair, Wheels and Tires ..................10-51
Tire Rotation, Wheels and Tires .................10-53
Transaxle Clutch Housing Assembly, 5-Speed Manual Transaxle ............................... 8-301
Transaxle Control Module (TCM), DP0 Automatic Transaxle ....................... 8-142
Transaxle Main Housing Assembly, 5-Speed Manual Transaxle ............................... 8-305
Transaxle, 5-Speed Manual Transaxle .............8-270
Transfer Case (4x4) ......................... 8-326
Transfer Case Unit Repair, Transfer Case (4x4) ......8-329
Transfer Case, Transfer Case (4x4) ..........8-328, 8-329
Turn Signal Lamp, Body Exterior ...............15-195
U
Unit Repair, Base Brakes ..................... 12-27
Unit Repair, Front Suspension ..................10-21
Upper Balance Shaft Timing Belt, 2.4L Engine Mechanical ............................. 2-198
Upper Balance Shaft, 2.4L Engine Mechanical .......2-204
V
Valve & Valve Guides, 1.6L & 1.8L Engine Mechanical . . 2-70
Valve & Valve Guides, 2.0L Engine Mechanical ......2-143
Valve & Valve Guides, 2.4L Engine Mechanical ......2-246
Valve Springs, 1.6L & 1.8L Engine Mechanical .......2-73
Valve Springs, 2.0L Engine Mechanical ............2-146
Valve Springs, 2.4L Engine Mechanical ............2-252
Vapor Canister 1.6L & 1.8L & 2.0L, Evaporative Emissions .............................. 3-585
Vapor Canister 2.4L, Evaporative Emissions .........3-586
Vehicle Clearance, Body Exterior ................15-154
Vehicle Fuse Box Information ..................16-37
Vehicle Ground Distribution .................... 16-27
Vehicle Harness Routing Maps, Vehicle Wiring Harness Layout .......................... 16-46
Vehicle Identification Number (VIN), Vehicle Information .............................. 1-10
Vehicle Information ...........................1-9
Vehicle Power Distribution .................... 16-12
Vehicle Service Preparation, Service Information .......1-3
Vehicle Speed Sensor, 1.6L & 1.8L Engine Controls . . . 3-221
Vehicle Wiring Harness Layout .................16-44
INDEX
AI
AI-7