service CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine 6. Remove the front seat belt pre-tensioner retainingbolt (1) and screw (2).
(Tighten: Front seat belt retaining bolt to 50 N·m)
7. Remove the front seat belt and pre-tensioner.
8. Installation is in the reverse order of removal.
Seat Belt Slider Track
Removal & Installation
1. Turn the ignition off.
2. Remove the seat belt upper mounting bolt (1).
3. Remove the B-pillar upper trim panel.
ON-VEHICLE SERVICE
LTSM140003
LTSM150077
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14–53Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4. Remove the two bolts (1) and then remove theseat belt slider track.
(Tighten: Adjustable shoulder belt anchor bolts to
50 N·m)
5. Installation is in the reverse order of the removal.
Rear Seat Belt and Pre-Tensioner
Removal & Installation
1. Turn the ignition off.
2. Remove the rear seat belt mounting bolts (1). (Tighten: Rear seat belt mounting bolts to 50 N·m)
3. Remove the C-pillar (See C-pillar Trim Panel Remove & Installation in Section 15 Body & Acces-
sories).
ON-VEHICLE SERVICE
BESM140006
LTSM140005
14–54Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4. Remove the pre-tensioner mounting bolt (1) andscrew (2).
5. Remove the pre-tensioner.
6. Installation is in the reverse order of the removal.
ON-VEHICLE SERVICE
LTSM140004
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14–55Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine BODY & ACCESSORIES
15
CONTENTSpage
Body Interior ........................................................................\
15-1
Body Exterior ...................................................................... 15-145
BODY INTERIOR
AUDIO SYSTEM15-4
Description 15-4
Operation 15-4
Electrical Schematics 15-5
Radio 15-8
Removal & Installation 15-8
6 CD Changer 15-9
Removal & Installation 15-9
Antenna 15-10
Removal & Installation 15-10
BODY INTERIOR TRIM15-11
A-Pillar Trim Panel 15-11
Removal & Installation 15-11
B-Pillar Lower Trim Panel 15-11
Removal & Installation 15-11
B-Pillar Upper Trim Panel 15-12
Removal & Installation 15-12
C-Pillar Lower Trim Panel 15-12
Removal & Installation 15-12
C-Pillar Upper Trim Panel 15-13
Removal & Installation 15-13
Assist Handle 15-13
Removal & Installation 15-13
Scuff Plate 15-14
Removal & Installation 15-14
Pedal Pad 15-14
Removal & Installation 15-14
Sun Visor 15-14
Removal & Installation 15-14
Headliner 15-15
Removal & Installation 15-15
CAN VEHICLE COMMUNICATIONS15-16
Description 15-16
Operation 15-16
Electrical Schematics 15-17
CHIME15-19
Description 15-19
Operation 15-19
Electrical Schematics 15-20
DOOR LOCKS15-29
Description 15-29
Operation 15-29
Electrical Schematics 15-30
Door Lock Switch 15-35
Removal & Installation 15-35
Door Lock Assembly 15-35
Removal & Installation 15-35
Door Lock Assembly Inspection 15-37
BODY CONTROL MODULE - BCM15-38
Description 15-38
Operation 15-38
Electrical Schematics 15-39
ON-VEHICLE SERVICE15-44
Body Control Module (BCM) 15-44
Removal & Installation 15-44
INSTRUMENT PANEL15-45
Removal & Installation 15-45
Lower Console 15-50
Removal & Installation 15-50
15
15–1Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INSTRUMENT CLUSTER15-52
Description 15-52
Operation 15-52
Specifications 15-53
Special Tools 15-53
Electrical Schematics 15-54
Instrument Cluster Connector Pin-Out
Table 15-62
DIAGNOSIS & TESTING15-64
Clearing Service Monitor Lamp 15-64
Diagnostic Help 15-64
Intermittent DTC Troubleshooting 15-64
Ground Inspection 15-64
Diagnostic Tools 15-65
Diagnostic Trouble Code (DTC) List 15-65
Instrument Cluster DTC List 15-65
Diagnostic Trouble Code (DTC) Tests 15-66
U029C - Battery Over Voltage Error,
U029C - Battery Under Voltage Error 15-66
U040F - Temperature Sensor Shorted
To Supply, U040F - Temperature
Sensor Shorted To Ground (With
Mitsubishi 2.4L Engine System) 15-72
U050F - EEPROM Checksum Error 15-77
U0303 - Fuel Sensor Open Circuit Or
Shorted To Supply, U0303 - Fuel
Sensor Short To Ground 15-79
ON-VEHICLE SERVICE15-84
Instrument Cluster 15-84
Removal & Installation 15-84
INTERIOR LAMPS15-85
Description 15-85
Operation 15-85
Electrical Schematics 15-86
Front Room Lamp 15-91
Removal & Installation 15-91
Middle/Rear Courtesy/Dome Lamp 15-91
Removal & Installation 15-91
Key Hole Lamp 15-92
Removal & Installation 15-92
POWER OUTLET15-93
Description 15-93
Operation 15-93
Electrical Schematics 15-94
Removal & Installation 15-95
POWER WINDOW15-96
Description 15-96
Operation 15-96
Electrical Schematics 15-97
Power Window Switch 15-100
Removal & Installation 15-100
Power Window Motor 15-100
Removal & Installation 15-100
Power Window Motor Inspection 15-103
SEATS15-104
General Information 15-104
Description 15-104
Operation 15-104
Electrical Schematics 15-105
Front Seat 15-106
Removal & Installation 15-106
Rear Seats 15-107
Removal & Installation 15-107
Heated Seat Switch 15-109
Removal & Installation 15-109
Heated Seat Element 15-109
Removal & Installation 15-109
IMMOBILIZER CONTROL MODULE15-110
Description 15-110
Operation 15-110
Electrical Schematics 15-111
Immobilizer Control Module Connector
Pin-Out Table 15-112
DIAGNOSIS & TESTING15-113
Diagnostic Help 15-113
Intermittent DTC Troubleshooting 15-113
Ground Inspection 15-113
Diagnostic Tools 15-113
Diagnostic Trouble Code (DTC) List 15-114
Immobilizer Control Module DTC List 15-114
Remote Keyless Entry (RKE)
Inoperative 15-115
No Response From Remote Keyless
Entry (RKE) Transmitter 15-115
15–2Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Diagnostic Trouble Code (DTC) Tests15-117
B1000 - ECU Defect: Internal Errors 15-117
B3042 - W-Line Short Circuit To
Ground, B3043 - W-Line Short Circuit
To Battery 15-121
B3050 - Relay External Line Short
Circuit To Ground Or Open Circuit,
Relay External Line Malfunction,
B3053 - Relay External Line Short
Circuit To Battery 15-126B3055 - No Transponder Modulation Or
No Transponder, B3056 - No
Transponder Fixed Code Programmed 15-132
B3060 - Unprogrammed Transponder
Fixed Code Received, B3061 -
Disturbed Or No Challenge/Response
Transponder Communication, B3077 -
Read-Only Transponder Detected
15-138
ON-VEHICLE SERVICE15-144
Immobilizer Control Module 15-144
Removal & Installation 15-144
BODY AND ACCESSORIES - BODY INTERIOR
15
15–3Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Body Control Module (BCM)
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the glove box mounting bolts (1).
3. Remove the BCM and ECM mounting bracket retaining bolts.
4. Remove the BCM mounting bolts (1).(Tighten: BCM mounting bolts to 5 N·m)
5. Disconnect the BCM electrical connector (2).
6. Remove the BCM.
7. Installation is in the reverse order of removal.
LTSM150086
LTSM150109
15–44Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine DIAGNOSIS & TESTING
Clearing Service Monitor Lamp
Perform the following to clear the service monitor lamp:1. Turn the ignition switch off.
2. Press down and hold the Mode switch.
3. Turn the ignition switch on.
4. Release the Mode switch.
5. Press the Mode switch and the Clock switch simultaneously within 30 seconds and hold less than 2 seconds to clear the mileage maintenance identification.
Diagnostic Help
1. The X-431 scan tool connects to the Data Link Connector (DLC) and communicates with the vehicle electronicmodules through the class two serial data circuit.
2. Confirm that the malfunction is current and carry-out the diagnostic tests and repair procedures.
3. If the DTC cannot be deleted, it is a current fault.
4. Use a digital multimeter to perform voltage readings on electronic systems.
5. Refer to any Technical Bulletins that issued.
6. Visually inspect the related electrical wiring harness.
7. Inspect and clean all Instrument Cluster (IC) grounds that are related to the DTC.
8. If numerous trouble codes were set, use the electrical schematic and look for any common ground circuits or voltage supply circuits that may apply to the DTC.
Intermittent DTC Troubleshooting
If the failure is intermittent, perform the following:
•Check for loose connectors.
• Look for any chafed, pierced, pinched, or partially broken wires.
• Monitor the scan tool data relative to this circuit.
• Wiggle the related electrical wiring harness and connectors while looking for an interrupted signal on the
affected circuit.
• If possible, try to duplicate the conditions under which the DTC set.
• Look for the data to change or for the DTC to reset during the wiggle test.
• Look for broken, bent, pushed out or corroded terminals.
• Inspect the sensor and mounting area for any condition that would result in an incorrect signal, such as dam-
age or foreign material.
• A data recorder, and/or oscilloscope should be used to help diagnose intermittent conditions.
Ground Inspection
Ground connections are very important to the proper operation of electrical and electronic circuits. Ground connec-
tions are often exposed to moisture, dirt and other corrosive elements. The corrosion (rust) can become an unwanted
resistance. This added resistance can alter the way a circuit works.
Electronically controlled circuits are very sensitive to proper grounding. A loose or corroded ground can drastically
affect an electronically controlled circuit. A poor or corroded ground can effect the circuit. Perform the following when
inspecting a ground connection:
1. Remove the ground bolt or screw.
2. Inspect all mating surface for tarnish, dirt, rust, etc.
3. Clean as required to assure good contact.
4. Reinstall bolt or screw securely.
5. Inspect for add-onaccessories which may be interfering with the ground circuit.
6. If several wires are crimped into one ground eyelet terminal, check for proper crimps. Make sure all of the wires are clean, securely fastened and providing a good ground path. If multiple wires are crimped to one eyelet, make
sure no excess wire insulation has been crimped creating a bad ground.
15–64Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Instrument Cluster
Removal & Installation
1. Disconnect he negative battery cable.
2. Carefully remove the instrument cluster trim panel.
3. Remove the instrument cluster screws (1).(Tighten: Instrument cluster screws to 5 N·m)
4. Disconnect the instrument cluster electrical connector.
5. Remove the instrument cluster.
6. Installation is in the reverse order of removal.
LTSM150085
15–84Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Immobilizer Control Module
Removal & Installation
1. Remove the instrument panel (See InstrumentPanel Removal & Installation in Section 15 Body &
Accessory).
2. Remove the steering column mounting bolts.
3. Remove the Immobilizer control module mounting bolt (1).
4. Disconnect the Immobilizer control module electrical harness.
5. Installation is in the reverse order of removal.
Installation Notes:
•
NOTE :
The Immobilizer control module must be matched to the ECM before the vehicle will start.
Matching Engine Control Module (ECM) To New Immobilizer Control Module
Perform the following to match the ECM to the Immobilizer control module: With the X-431 scan tool, choose T11 series.
Choose immobilize.
Choose input code.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose read EMS to Immobilizer immediately.
Click OK.
LTSM150100
15–144Chery Automobile Co., Ltd.