service CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Parking Brake Lever
Removal & Installation
1. Block the tire and wheel assemblies so the vehicle does not move once the vehicle parking brake lever isreleased.
2. Remove the center console (See Center Console Removal & Installation in Section 15 Body & Accessories).
3. Loosen the adjusting nut (2) on the lever’s output cable, taking tension off parking brake cables.
4. Back the nut off until it is flush with the end of the output cable.
5. Remove the bolts (1) attaching the parking brake lever to the vehicle.
(Tighten: Parking brake lever bolts to 30 N·m)
6. Remove the parking brake assembly.
7. Installation is in the reverse order of removal.
Installation Notes:
• After installation, adjust the parking brake cable as necessary (See Parking Brake Adjustment in Section 12
Brakes).
LTSM120031
12–84Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Parking Brake Cable
Removal & Installation
1. Remove the parking brake lever (2).
2. Remove the adjusting bolt (1) from the parking brake lever.
3. Loosen the right and left parking brake cable bracket bolts (3).
4. Remove the parking brake cable (4).
5. Remove the right and left parking brake cable bolts.
6. Remove the parking brake cable (1) from the brakeactuator.
7. Installation is in the reverse order of removal.
NOTE :
The parking brake should be adjusted after replacing
brake shoes or hand brake cable.
• Loosen the parking brake handle.
• Apply the brake pedal once.
• Pull the parking brake handle up four clicks.
• After completing the above procedure, loosen the
parking brake and inspect the rear wheels to check if
they can be turned freely. If the wheels are still tight,
repeat the adjustment procedure.
ON-VEHICLE SERVICE
LTSM120029
LTSM120030
12
12–85Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Parking Brake Shoes
Removal & Installation
1. Raise and support the vehicle.
2. Remove the rear wheel mounting nuts and both rear tire and wheel assemblies.(Tighten: Wheel mounting nuts to 110 N·m)
3. Access and remove rear brake rotor (See Rear Brake Rotor Removal & Installation in Section 12
Brakes).
4. Turn the brake shoe adjuster wheel until the adjuster is at shortest length.
5. Remove the brake shoe hold-down springs (3) and pins (6). Rotate the pins 90° to disengage.
6. Remove the parking brake cable from the arm on the rear parking brake shoe.
7. Remove the brake shoes (2, 7), adjuster (4) and lower return spring (5) as an assembly from the
support plate.
8. Remove the lower return spring (5) and adjuster (4) from the shoes (2, 7).
9. Remove the parking brake shoes.
10. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM120037
BESM120021
12–86Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Installation Notes:
•Perform the following to measure and adjust parking brake shoes:
1. Using a brake measuring gauge or equivalent, measure the inside diameter of parking brake drum (1).
2. Place the brake measuring gauge over the
parking brake shoes at their widest point.
3. Using the adjuster wheel, adjust the parking brake shoes until the linings on both parking brake shoes just
touch the jaws on the brake measuring gauge.
• After installation, adjust the parking brake cable as
necessary (See Parking Brake Adjustment in Sec-
tion 12 Brakes).
BRAKE SHOES NEW THICKNESSMINIMUM THICKNESS
Rear Shoes 2.5 mm1.5 mm
ON-VEHICLE SERVICE
BESM120024
LTSM120039
12
12–87Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine HEATING & AIR CONDITIONING
13
CONTENTSpage
Manual Temperature Control ........................................................... 13-1
System Controls .................................................................... 13-18
Air Distribution ..................................................................... 13-25
System Plumbing ................................................................... 13-32
MANUAL TEMPERATURE CONTROL
GENERAL INFORMATION13-2
Description 13-2
Operation 13-4
Specifications 13-4
Special Tools 13-5
Electrical Schematics 13-6
DIAGNOSIS & TESTING13-12
A/C System Performance 13-12 Heater Performance 13-14
ON-VEHICLE SERVICE13-15
Manual Temperature Control Module 13-15
Removal & Installation 13-15
Blower Motor Resistor 13-16
Removal & Installation 13-16
13
13–1Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Operation
Outside fresh air enters the vehicle through the cowl top opening at the base of the windshield, and passes through
a plenum chamber to the HVAC housing. Air flow can be adjusted by the blower motor speed switch on the A/C
heater control panel. The fresh air then travels through the evaporator and the heater core then out into the vehicle
through the side and floor vents. It is important to keep the air intake openings clear of debris such as leaf particles
which are small enough to pass through the cowl plenum screen and can accumulate within the HVAC housing. The
A/C compressor can be engaged by pressing the A/C (snowflake) button on the A/C-Heater control panel. It will
automatically engage when the mode control is set in any Mix to Defrost position. This will remove heat and humidity
from the air before it is directed through or around the heater core. The mode control on the A/C-Heater control panel
is used to direct the conditioned air to the selected system outlets.
Specifications
Torque Specifications
DESCRIPTIONTORQUE (N·m)
All General Service Screw 2
Condenser Bolts 6
Evaporator Bolts 4
GENERAL INFORMATION
LTSM130020T
13–4Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Heater Performance
Engine coolant is delivered to the heater core through heater hoses. With the engine idling at normal operating tem-
perature, set the temperature control knob in the full hot position, the mode control switch knob in the floor heat
position, and the blower motor switch knob in the highest speed position. Using a test thermometer, check the tem-
perature of the air being discharged at the HVAC housing floor outlets. Compare the test thermometer reading to the
heater performance chart.
HEATER PERFORMANCE
Ambient Air
Temperature 15.5°C (60°F) 21.1°C (70°F) 26.6°C (80°F) 32.2°C (90°F)
Minimum Air
Temperature at Floor
Outlet 62.2°C (144°F) 63.8°C (147°F) 65.5°C (150°F) 67.2°C (153°F)
Both of the heater hoses should be hot to the touch. The coolant return heater hose should be slightly cooler than
the coolant supply heater hose. If the return hose is much cooler than the supply hose, locate and repair the engine
coolant flow obstruction in the cooling system.
Obstructed Coolant Flow
Possible locations or causes of obstructed coolant flow:
• Pinched or kinked heater hoses.
• Improper heater hose routing.
• Plugged heater hoses or supply and return ports at the cooling system connections.
• A plugged heater core.
Mechanical Problems
Possible locations or causes of insufficient heat:
•An obstructed cowl air intake.
• Obstructed heater system outlets.
• A blend door not functioning properly.
• Trapped air in system.
Temperature Control
If the heater outlet air temperature cannot be adjusted with the temperature control knob(s) on the A/C heater control
panel, the following could require service:
•The A/C heater control panel.
• The blend door.
• The blend door cable.
• Improper engine coolant temperature.
DIAGNOSIS & TESTING
13–14Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Manual Temperature Control Module
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the bezel of the central control panel.
3. Remove the bolts, and remove the CD player, and then disconnect the harness connectors.
4. Remove the mounting screws (1).
5. Disconnect the electrical connector behind the panel.
LTSM130013
13
13–15Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6. Loosen the two blend door and mode door controlcables (1).
7. Remove the manual temperature control module.
8. Installation is in the reverse order of removal.
Blower Motor Resistor
Removal & Installation
WARNING!
The blower motor resistor may get very hot during normal operation. If the blower motor was turned on prior to
servicing the blower motor resistor, wait five minutes to allow the blower motor resistors to cool before per-
forming diagnosis or service. Failure to take this precaution can result in possible personal injury.
CAUTION:
DONT operate the blower motor with the blower motor resistor removed from the circuit. Failure to
take this precaution can result in vehicle damage.
1. Disconnect the negative battery cable.
2. Remove the glove box (See Instrument Panel Removal & Installation in Section 15 Body & Accessories).
3. Disconnect the blower motor resistor electrical connector.
ON-VEHICLE SERVICE
LTSM130001
13–16Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4. Remove the two bolts (1) attaching the blowermotor resistor to the evaporator housing.
5. Remove the blower motor resistor.
6. Installation is in the reverse order of removal.
ON-VEHICLE SERVICE
LTSM130002
13
13–17Chery Automobile Co., Ltd.