sensor CHERY TIGGO 2009 Service Repair Manual
[x] Cancel search | Manufacturer: CHERY, Model Year: 2009, Model line: TIGGO, Model: CHERY TIGGO 2009Pages: 1903, PDF Size: 33.38 MB
Page 1885 of 1903

Downloaded from www.Manualslib.com manuals search engine C-001L/32 Instrument Cluster B1
C-002 G/32 Instrument Cluster C1
C-003 W/4 Key Switch B3
C-004 W/2 Key Hole Lamp B3
C-005 Y/4Brake Switch B3
C-006 W/13 Multi-Function Switch B3
C-007 B/10 Wiper And Washer Switch B3
C-008 W/2 Blower Motor F4
C-009 B/6Accelerator Pedal Position Sensor C3
C-010 W/6 Front Fog Lamp Switch A3
C-011 Y/6Rear Fog Lamp Switch A3
C-012 W/6 Ignition Switch B3
C-015 W/3Console Power Outlet (For Cigarette
Lighter) E4
C-016 W/4 Speed Resistor F3
C-019 B/6Dimmer Control Switch A3
C-020 GR/6 Headlamp Aiming Switch A3
C-021 W/4 Cruise/Audio Combination Switch B3
C-022 G/16 Data Link Connector B4
C-023 GR/2 Security Lamp D3
C-024 B/2Clutch Pedal Switch A3
C-025 B/8Immobilizer Control Module C3
C-027 BR/6 Shifter Selector D3
C-028 L/10 Winter Mode/Shifter Selector Register D5
C-030 L/32 CAN Converter B3
C-031 B/16 Audio C2
C-034 W/2 Console Power Outlet (Illumination) E4
C-035 W/8 Body Fuse And Relay Box (A) A3
C-036 W/20 Body Fuse And Relay Box (B) A3
C-037 B/2Body Fuse And Relay Box (D) A3
C-038 W/1 Horn Switch B3
C-040 L/6Heated Seat Switch LH D3
C-041 G/6Heated Seat Switch RH D3
C-042 W/4 Body Fuse And Relay Box (E) A3
C-043 W/16 Body Fuse And Relay Box (F) A3
C-044 B/5Recirculation Door Actuator E3
C-047 B/16 HVAC Control Panel D3
C-048 W/8 Blower Switch D3
C-100 W/16 To A-100 A3
C-101 W/18 To A-101 A3
C-102 W/14 To E-102 G4
C-103 W/14 To E-103 G3
C-104 W/22 To B-104 A3
C-105 W/22 To B-105 G4
C-106 W/6 To J-100 A3
VEHICLE HARNESS ROUTING MAPS
16
16–59Chery Automobile Co., Ltd.
Page 1888 of 1903

Downloaded from www.Manualslib.com manuals search engine B-003GR/15 BCM (Body Control Module) D1
B-004 B/12 BCM (Body Control Module) D1
B-005 B/8BCM (Body Control Module) D1
B-006 B/10 Body Fuse And Relay Box (G) C2
B-008 W/1 Parking Brake Switch D2
B-011 B/4Downstream Oxygen Sensor (With
MITSUBISHI 2.4L Engine System) D2
B-012 W/2 Rear Power Outlet LH D5
B-017 L/6Driver Seat Assembly C2
B-018 L/6Heated Seat RH D2
B-019 W/6 Rear Combination Lamp LH D5
B-020 W/6 Rear Combination Lamp RH D4
B-021 W/2 Rear Wheel Speed Sensor LH D4
B-022 W/2 Rear Wheel Speed Sensor RH D3
B-023 B/3Decelerator Sensor D2
B-032a B/4Fuel Level Sensor And Fuel Pump (With
ACTECO Engine System) D3
B-032b B/4Fuel Level Sensor And Fuel Pump (With
MITSUBISHI 2.4L Engine System) D3
B-100 W/18 To D-100 C2
B-101 W/14 To D-101 C2
B-102 W/14 To G-100 D1
B-103 W/10 To G-101 D1
B-104 W/22 To C-104 C2
B-105 W/22 To C-105 D1
B-106 W/18 To A-103 E1
B-107 W/14 To I-100 C4
B-108 W/14 To H-100 D2
B-110 W/14 To L-100 D4
B-111 W/18 To E-104 E1
B-201 -Ground D1
B-202 -Ground D4
B-203 -Ground D2
B-204 -Ground D5
B-205 -Ground (With MITSUBISHI 2.4L Engine
System) D5
B-206 -Ground (With ACTECO Engine System) D4
VEHICLE HARNESS ROUTING MAPS
16–62Chery Automobile Co., Ltd.
Page 1896 of 1903

Downloaded from www.Manualslib.com manuals search engine A
A-Pillar Trim Panel, Body Interior................15-11
A/C System Evacuation and Recharge, System Plumbing ......................... 13-37
Accelerator Pedal Position (APP) Sensor, 2.0L Engine Controls .......................... 3-438
Accelerator Pedal Position Sensor, 1.6L & 1.8L Engine Controls .......................... 3-224
Accelerator Sensor, 1.6L & 1.8L Engine Controls .....3-221
Accelerator Sensor, 2.0L Engine Controls ..........3-432
Accessory Drive Belt, 1.6L & 1.8L Engine Mechanical . . 2-17
Accessory Drive Belt, 2.0L Engine Mechanical ........2-91
Accessory Drive Belt, 2.4L Engine Mechanical .......2-167
Accumulator, System Plumbing .................13-43
Air Cleaner Element, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Element, 2.0L Engine Mechanical .........2-92
Air Cleaner Element, 2.4L Engine Mechanical ........2-168
Air Cleaner Housing, 1.6L & 1.8L Engine Mechanical . . . 2-18
Air Cleaner Housing, 2.0L Engine Mechanical ........2-93
Air Cleaner Housing, 2.4L Engine Mechanical .......2-169
Air Distribution ............................ 13-25
Air Flow Sensor - 1.8L, 1.6L & 1.8L Engine Controls . . 3-223
Air Flow Sensor, 2.0L Engine Controls ............3-431
Air Flow Sensor, 2.4L Engine Controls ............3-537
Airbag System ............................. 14-1
Airbag System Disarming Procedure, Airbag System . . . 14-46
Alignment ................................ 10-38
Antenna, Body Interior ....................... 15-10
Antilock Brake System (ABS) Bleeding Procedure, Antilock Brakes .......................... 12-76
Antilock Brake System (ABS) Hydraulic Control Module, Antilock Brakes .......................... 12-77
Antilock Brakes ............................ 12-34
Assist Handle, Body Interior ...................15-13
Audio System, Body Interior ....................15-4
Automatic Shifter Selector, DP0 Automatic Transaxle . . . 8-140
Automatic Shifter Selector, F4A4 Automatic Transaxle . . 8-243
B
B-Pillar Lower Trim Panel, Body Interior ...........15-11
B-Pillar Upper Trim Panel, Body Interior ...........15-12
Back Cargo Door, Body Exterior ................15-175
Base Brakes ............................... 12-1
Battery Hold Down, Starting System ...............5-8
Battery Tray, Starting System ....................5-9
Battery, Starting System ........................5-7
Bleeding Hydraulic Clutch, Clutch System ..........8-325Blower Motor Resistor, Manual Temperature Control . . . 13-16
Blower Motor, Air Distribution
..................13-30
Body Control Module (BCM), Body Interior .........15-44
Body Control Module - BCM, Body Interior .........15-38
Body Dimensions, Body Exterior ................15-147
Body Exterior ............................ 15-145
Body Fuse and Relay Box, Vehicle Fuse Box Information .......................... 16-42
Body Interior .............................. 15-1
Body Interior Trim, Body Interior ................15-11
Body, Body Exterior ........................ 15-157
Brake Bleeding, Base Brakes ....................12-9
Bumpers, Body Exterior ..................... 15-166
C
C-Pillar Lower Trim Panel, Body Interior ...........15-12
C-Pillar Upper Trim Panel, Body Interior ...........15-13
Camshaft Position (CMP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Camshaft Position (CMP) Sensor, 2.0L Engine Controls ............................... 3-431
Camshaft Position (CMP) Sensor, 2.4L Engine Controls ............................... 3-536
Camshaft, 1.6L & 1.8L Engine Mechanical ......2-20, 2-66
Camshaft, 2.0L Engine Mechanical ...........2-139, 2-94
Camshaft, 2.4L Engine Mechanical ..........2-171, 2-243
CAN Vehicle Communications, Body Interior ........15-16
Canister Control Solenoid Valve 2.4L, Evaporative Emissions ...................... 3-584
Canister Control Valve 1.6L & 1.8L & 2.0L, Evaporative Emissions ...................... 3-584
Catalytic Converter, Exhaust System ................7-6
Charging System ............................ 5-11
Chime, Body Interior ........................ 15-19
Clutch and Pressure Plate, Clutch System ..........8-319
Clutch Assembly Service, Clutch System ...........8-319
Clutch Master Cylinder, Clutch System ............8-322
Clutch Slave Cylinder, Clutch System .............8-324
Clutch System ............................. 8-316
Compressor, System Plumbing .................13-39
Condenser, System Plumbing ..................13-42
Connecting Rods, 1.6L & 1.8L Engine Mechanical .....2-58
Connecting Rods, 2.0L Engine Mechanical ..........2-131
Connecting Rods, 2.4L Engine Mechanical ..........2-229
Coolant Pump, Cooling System ..................6-16
Coolant Temperature Sensor (For Instrument Cluster), 2.4L Engine Controls ....................... 3-532
Cooling Fan, Cooling System ...................6-18
INDEX
AI
AI-1
Page 1897 of 1903

Downloaded from www.Manualslib.com manuals search engine Cooling System.............................6-1
Cooling System Draining and Filling, Cooling System . . . 6-13
Crankshaft Position (CKP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Crankshaft Position (CKP) Sensor, 2.0L Engine Controls ............................... 3-430
Crankshaft Position (CKP) Sensor, 2.4L Engine Controls ............................... 3-542
Crankshaft, 1.6L & 1.8L Engine Mechanical .........2-60
Crankshaft, 2.0L Engine Mechanical ..............2-133
Crankshaft, 2.4L Engine Mechanical ..............2-233
Cylinder Head Cover, 1.6L & 1.8L Engine Mechanical . . . 2-19
Cylinder Head Cover, 2.0L Engine Mechanical ........2-93
Cylinder Head Cover, 2.4L Engine Mechanical .......2-170
Cylinder Head Unit Repair, 1.6L & 1.8L Engine Mechanical .............................. 2-63
Cylinder Head Unit Repair, 2.0L Engine Mechanical ....2-136
Cylinder Head Unit Repair, 2.4L Engine Mechanical ....2-241
Cylinder Head, 1.6L & 1.8L Engine Mechanical . . . 2-23, 2-63
Cylinder Head, 2.0L Engine Mechanical ........2-136, 2-97
Cylinder Head, 2.4L Engine Mechanical .......2-175, 2-241
D
Diagnosing Electrical Failures, Electrical Circuit Diagnosis
Information .............................. 1-16
Diagnosis & Testing, 1.6L & 1.8L Engine Controls .....3-22
Diagnosis & Testing, 1.6L & 1.8L Engine Mechanical . . . 2-13
Diagnosis & Testing, 2.0L Engine Controls .........3-247
Diagnosis & Testing, 2.0L Engine Mechanical ........2-87
Diagnosis & Testing, 2.4L Engine Controls .........3-458
Diagnosis & Testing, 2.4L Engine Mechanical .......2-163
Diagnosis & Testing, 5-Speed Manual Transaxle ......8-259
Diagnosis & Testing, Air Distribution .............13-28
Diagnosis & Testing, Airbag System ...............14-8
Diagnosis & Testing, Alignment .................10-42
Diagnosis & Testing, Antilock Brakes .............12-45
Diagnosis & Testing, Base Brakes ................12-7
Diagnosis & Testing, Body Exterior ..............15-228
Diagnosis & Testing, Body Interior .........15-113, 15-64
Diagnosis & Testing, Charging System .............5-16
Diagnosis & Testing, DP0 Automatic Transaxle .......8-19
Diagnosis & Testing, Drive Shaft (4x4) .............9-26
Diagnosis & Testing, F4A4 Automatic Transaxle ......8-158
Diagnosis & Testing, Front Axle ..................9-4
Diagnosis & Testing, Front Suspension .............10-6
Diagnosis & Testing, Fuel Delivery System ..........4-12
Diagnosis & Testing, Manual Temperature Control ....13-12 Diagnosis & Testing, Parking Brake
..............12-82
Diagnosis & Testing, Power Steering Pump .........11-33
Diagnosis & Testing, Rear Axle ..................9-11
Diagnosis & Testing, Rear Suspension ............10-29
Diagnosis & Testing, Steering Column ............11-11
Diagnosis & Testing, Steering Gear ..............11-20
Diagnosis & Testing, Steering System .............11-4
Diagnosis & Testing, System Plumbing ............13-35
Diagnosis & Testing, Wheels and Tires ............10-50
Diagnosis and Testing, Cooling System .............6-11
Diagnosis and Testing, Exhaust System .............7-4
Diagnosis and Testing, Starting System .............5-6
Diagnostic Help, Antilock Brakes ................12-45
Diagnostic Trouble Code (DTC) List, Airbag System ....14-9
Diagnostic Trouble Code (DTC)
List, Antilock Brakes . . . 12-46
Diagnostic Trouble Code (DTC) List, Body Interior .......................... 15-114, 15-65
Diagnostic Trouble Code (DTC) List, DP0 Automatic Transaxle ................................ 8-20
Diagnostic Trouble Code (DTC) List, F4A4 Automatic Transaxle ............................... 8-159
Diagnostic Trouble Code (DTC) Tests, 1.6L & 1.8L Engine Controls ........................... 3-35
Diagnostic Trouble Code (DTC) Tests, 2.0L Engine Controls ............................... 3-261
Diagnostic Trouble Code (DTC) Tests, 2.4L Engine Controls ............................... 3-469
Diagnostic Trouble Code (DTC) Tests, Airbag System . . 14-11
Diagnostic Trouble Code (DTC) Tests, Antilock Brakes . . 12-47
Diagnostic Trouble Code (DTC) Tests, Body Interior .......................... 15-117, 15-66
Diagnostic Trouble Code (DTC) Tests, DP0 Automatic Transaxle ................................ 8-22
Diagnostic Trouble Code (DTC) Tests, F4A4 Automatic Trans- axle .................................. 8-160
Differential Carrier, Front Differential ..............8-312
Differential Unit Repair, Front Differential ...........8-312
Door Lock Assembly, Body Interior ..............15-35
Door Lock Switch, Body Interior ................15-35
Door Locks, Body Interior ..................... 15-29
Doors, Body Exterior ....................... 15-167
DP0 Automatic Transaxle .......................8-1
DPO Automatic Transaxle Assembly, DP0 Automatic Transaxle ............................... 8-136
Drive Shaft (4x4) ........................... 9-24
Driver Side Airbag, Airbag System ...............14-46
INDEX
AI-2
Page 1898 of 1903

Downloaded from www.Manualslib.com manuals search engine E
ECM Power Supply and Ground Circuit Test, 1.6L & 1.8LEngine Controls ........................... 3-28
ECM Power Supply and Ground Circuit Test, 2.0L Engine Controls ............................... 3-254
ECM Power Supply and Ground Circuit Test, 2.4L Engine Controls ............................... 3-462
EGR Control Solenoid Valve 2.4L, Evaporative Emissions .............................. 3-587
EGR Valve 2.4L, Evaporative Emissions ............3-588
Electrical Circuit Diagnosis Information .............1-15
Electrical Components, Wiring Information ..........16-9
Electrical Information ......................... 1-20
Electrical Repair, Wiring Information ...............16-8
Electrical Schematics, Vehicle Ground Distribution ....16-29
Electrical Schematics, Vehicle Power Distribution .....16-14
Electrical Troubleshooting Tools, Wiring Information ....16-6
Electrical Troubleshooting, Wiring Information ........16-5
Electronic Throttle Control Actuator, 1.6L & 1.8L Engine Controls .......................... 3-225
Electronic Throttle Control Actuator, 2.0L Engine Controls ............................... 3-439
Engine Assembly, 1.6L & 1.8L Engine Mechanical .....2-31
Engine Assembly, 2.0L Engine Mechanical ..........2-105
Engine Assembly, 2.4L Engine Mechanical ..........2-183
Engine Block, 1.6L & 1.8L Engine Mechanical ........2-50
Engine Block, 2.0L Engine Mechanical ............2-123
Engine Block, 2.4L Engine Mechanical ............2-217
Engine Control Module (ECM), 1.6L & 1.8L Engine Controls .......................... 3-226
Engine Control Module (ECM), 2.0L Engine Controls . . . 3-440
Engine Control Module (ECM), 2.4L Engine Controls . . . 3-539
Engine Coolant Temperature (ECT) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-217
Engine Coolant Temperature (ECT) Sensor, 2.0L Engine Controls ............................... 3-427
Engine Coolant Temperature (ECT) Sensor, 2.4L Engine Controls ............................... 3-531
Engine Mounts, 1.6L & 1.8L Engine Mechanical ......2-29
Engine Mounts, 2.0L Engine Mechanical ...........2-103
Engine Mounts, 2.4L Engine Mechanical ...........2-181
Engine Timing Belt, 1.6L & 1.8L Engine Mechanical ....2-38
Engine Timing Belt, 2.0L Engine Mechanical ........2-112
Engine Timing Belt, 2.4L Engine Mechanical ........2-189
Engine Unit Repair, 1.6L & 1.8L Engine Mechanical ....2-50
Engine Unit Repair ,
2.0L Engine Mechanical ........2-123
Engine Unit Repair, 2.4L Engine Mechanical ........2-217
Evaporative Emissions ....................... 3-576Evaporator, System Plumbing
..................13-42
Exhaust Manifold, 1.6L & 1.8L Engine Mechanical .....2-41
Exhaust Manifold, 2.0L Engine Mechanical .........2-115
Exhaust Manifold, 2.4L Engine Mechanical .........2-200
Exhaust Pipe Assembly, Exhaust System ............7-5
Exhaust System .............................7-1
Exterior Lamps, Body Exterior .................15-178
F
F4A4 Automatic Transaxle ..................... 8-143
F4A4 Automatic Transaxle Assembly, F4A4 Automatic Transaxle ............................... 8-240
Fastener Usage, Vehicle Information ...............1-14
Fender, Body Exterior ....................... 15-199
Frame, Body Exterior ....................... 15-153
Front Axle .................................9-1
Front Axle Shaft, Front Axle .....................9-6
Front Body Structure, Body Exterior .............15-148
Front Brake Caliper, Base Brakes ...........12-18, 12-27
Front Brake Pads, Base Brakes .................12-24
Front Brake Rotor, Base Brakes .................12-21
Front Bumper, Body Exterior ..................15-166
Front Coil Spring, Front Suspension ..............10-16
Front Combination Lamp Assembly, Body Exterior . . . 15-189
Front Crankshaft Oil Seal, 1.6L & 1.8L Engine Mechanical ......................... 2-25
Front Crankshaft Oil Seal, 2.0L Engine Mechanical .....2-99
Front Crankshaft Oil Seal, 2.4L Engine Mechanical ....2-177
Front Differential ........................... 8-307
Front Door Weatherstrip, Body Exterior ...........15-231
Front Door, Body Exterior .................... 15-168
Front Fender, Body Exterior ...................15-199
Front Fog Lamp, Body Exterior ................15-192
Front Fuse and Relay Box, Vehicle Fuse Box Information ............................. 16-40
Front Hub and Bearing, Front Axle ................9-5
Front Intermediate Drive Shaft, Drive Shaft (4x4) ......9-27
Front Lower Control Arm, Front Suspension .........10-9
Front Passenger Side Airbag, Airbag System ........14-47
Front Room Lamp, Body Interior ................15-91
Front Seat Belt and Pre-Tensioner, Seat Belt System . . . 14-52
Front Seat, Body Interior ..................... 15-106
Front Stabilizer Bar Link, Front Suspension .........10-11
Front Stabilizer Bar, Front Suspension .............10-12
Front Steering Knuckle, Front Suspension ...........10-7
Front Structure, Body Exterior .................15-151
Front Strut Assembly, Front Suspension ...........10-13
INDEX
AI
AI-3
Page 1899 of 1903

Downloaded from www.Manualslib.com manuals search engine Front Strut, Front Suspension..................10-21
Front Sub-Frame Assembly, Front Suspension .......10-17
Front Suspension ........................... 10-1
Front Wheel Alignment, Alignment ...............10-44
Front Wheel Speed Sensor, Antilock Brakes .........12-77
Front Windshield, Body Exterior ................15-219
Front Wiper Arm, Body Exterior ................15-240
Front Wiper Link, Body Exterior ................15-241
Front Wiper Motor, Body Exterior ...............15-238
Fuel Delivery System ..........................4-1
Fuel Door, Body Exterior ..................... 15-200
Fuel Door, Body Exterior ........................200
Fuel Filter, Fuel Delivery System .................4-18
Fuel Injector Rail, Fuel Delivery System ............4-19
Fuel Injector, Fuel Delivery System ................4-20
Fuel Pressure Regulator - With Mitsubishi 2.4L Engine, Fuel Delivery System ..................4-23
Fuel Pressure Relief Procedure, Fuel Delivery System . . . 4-15
Fuel Pump, Fuel Delivery System .................4-15
G
Gear Selector & Shifter Assembly, 5-Speed Manual
Transaxle ............................... 8-264
General Information, 1.6L & 1.8L Engine Controls ......3-3
General Information, 1.6L & 1.8L Engine Mechanical ....2-3
General Information, 2.0L Engine Controls ..........3-229
General Information, 2.0L Engine Mechanical .........2-77
General Information, 2.4L Engine Controls ..........3-442
General Information, 2.4L Engine Mechanical ........2-151
General Information, 5-Speed Manual Transaxle ......8-247
General Information, Air Distribution ..............13-26
General Information, Airbag System ...............14-2
General Information, Alignment .................10-39
General Information, Antilock Brakes .............12-35
General Information, Base Brakes ................12-2
General Information, Body Interior ..............15-104
General Information, Charging System .............5-12
General Information, Clutch System ..............8-317
General Information, Cooling System ...............6-2
General Information, DP0 Automatic Transaxle .........8-3
General Information, Drive Shaft (4x4) .............9-25
General Information, Evaporative Emissions .........3-577
General Information, Exhaust System ...............7-2
General Information, F4A4 Automatic Transaxle ......8-144
General Information, Front Axle ...................9-2
General Information, Front Differential .............8-308General Information, Front Suspension
.............10-2
General Information, Fuel Delivery System ...........4-2
General Information, Ignition Control .............3-566
General Information, Interactive Torque Management (ITM) System (4x4) ...............9-17
General Information, Manual Temperature Control .....13-2
General Information, Parking Brake ..............12-80
General Information, Power Steering Pump .........11-32
General Information, Rear Axle ...................9-9
General Information, Rear Suspension ............10-26
General Information, Seat Belt System ............14-51
General Information, Starting System ...............5-2
General Information, Steering Column .............11-9
General Information, Steering Gear ...............11-19
General Information, Steering System ..............11-2
General Information, System Controls .............13-19
General Information, System Plumbing ............13-33
General Information, T
ransfer Case (4x4)..........8-327
General Information, Vehicle Fuse Box Information ....16-38
General Information, Vehicle Ground Distribution .....16-28
General Information, Vehicle Power Distribution ......16-13
General Information, Vehicle Wiring Harness Layout . . . 16-45
General Information, Wheels and Tires ............10-48
General Information, Wiring Information ............16-2
Generator, Charging System ....................5-17
Grille, Body Exterior ........................ 15-201
Grille, Body Exterior ...........................201
H
Headlamp, Body Exterior ..................... 15-191
Headliner, Body Interior ...................... 15-15
Heated Seat Element, Body Interior ..............15-109
Heated Seat Switch, Body Interior ..............15-109
Heater Core, System Plumbing .................13-47
High Mounted Stop Lamp, Body Exterior ..........15-197
Hood Release Cable, Body Exterior ..............15-203
Hood, Body Exterior ........................ 15-202
Hood, Body Exterior ...........................202
Horn, Body Exterior .................. 15-206, 15-208
How To Locate Electrical Schematics In The Service Manual, Electrical Information ............1-25
How To Read Electrical Schematics, Electrical Information .............................. 1-21
How To Use This Manual, Service Information ........1-2
HVAC Housing, Air Distribution .................13-29
INDEX
AI-4
Page 1900 of 1903

Downloaded from www.Manualslib.com manuals search engine I
Idle Air Control (IAC) Motor, 2.4L Engine Controls....3-541
Idler Pulley, 1.6L & 1.8L Engine Mechanical .........2-45
Idler Pulley, 2.0L Engine Mechanical ..............2-119
Ignition Coil 1.6L & 1.8L & 2.0L, Ignition Control ....3-571
Ignition Coil 2.4L, Ignition Control ...............3-572
Ignition Control ............................ 3-565
Immobilizer Control Module, Body Interior . . . 15-110, 15-144
Input Shaft, 5-Speed Manual Transaxle ............8-278
Instrument Cluster, Body Interior ...........15-52, 15-84
Instrument Panel, Body Interior .................15-45
Intake Manifold, 1.6L & 1.8L Engine Mechanical ......2-43
Intake Manifold, 2.0L Engine Mechanical ...........2-117
Intake Manifold, 2.4L Engine Mechanical ...........2-201
Interactive Torque Management (ITM) Control Module, Interactive Torque Management (ITM) System
(4x4) .................................. 9-23
Interactive Torque Management (ITM) Controller, Interactive Torque Management (ITM) System (4x4) . . 9-21
Interactive Torque Management (ITM) System (4x4) ....9-16
Interior Lamps, Body Interior ..................15-85
International Symbols, Vehicle Information ..........1-13
K
Key Hole Lamp, Body Interior ..................15-92
Knock Sensor, 1.6L & 1.8L Engine Controls ........3-218
Knock Sensor, 2.0L Engine Controls ..............3-428
Knock Sensor, 2.4L Engine Controls ..............3-533
L
License Plate Lamp, Body Exterior ..............15-197
Liquid Line, System Plumbing ..................13-44
Lower Balance Shaft, 2.4L Engine Mechanical .......2-208
Lower Console, Body Interior ..................15-50
Luggage Rack, Body Exterior ..................15-204
Luggage Rack, Body Exterior .....................204
M
Manifold Absolute Pressure Sensor - 1.6L, 1.6L & 1.8L
Engine Controls .......................... 3-222
Manual Temperature Control ....................13-1
Manual Temperature Control Module, Manual Temperature Control ................................ 13-15
Manual Transaxle Assembly, 5-Speed Manual Transaxle ............................... 8-260
Manual Transaxle Unit Repair, 5-Speed Manual Transaxle ............................... 8-270
Master Cylinder - LHD, Base Brakes ..............12-11Master Cylinder - RHD, Base Brakes
.............12-12
Middle/Rear Courtesy/Dome Lamp, Body Interior .....15-91
Mirrors, Body Exterior ...................... 15-209
Muffler, Exhaust System ........................7-6
N
Negative Battery Cable, Starting System .............5-8
O
Oil Filter, 1.6L & 1.8L Engine Mechanical ...........2-46
Oil Filter, 2.0L Engine Mechanical ................2-119
Oil Filter, 2.4L Engine Mechanical ................2-212
Oil Pan, 1.6L & 1.8L Engine Mechanical ............2-47
Oil Pan, 2.0L Engine Mechanical ................2-120
Oil Pan, 2.4L Engine Mechanical ................2-213
Oil Pump, 1.6L & 1.8L Engine Mechanical ..........2-48
Oil Pump, 2.0L Engine Mechanical ...............2-121
Oil Pump, 2.4L Engine Mechanical ...............2-215
Oil Strainer, 1.6L & 1.8L Engine Mechanical .........2-49
Oil Strainer, 2.0L Engine Mechanical ..............2-122
Oil Strainer, 2.4L Engine Mechanical ..............2-216
On-Vehicle Service, 1.6L & 1.8L Engine Controls .....3-217
On-Vehicle Service, 1.6L & 1.8L Engine Mechanical ....2-17
On-Vehicle Service, 2.0L Engine Controls ..........3-427
On-Vehicle Service, 2.0L Engine Mechanical .........2-91
On-Vehicle Service, 2.4L Engine Controls ..........3-531
On-Vehicle Service, 2.4L Engine Mechanical ........2-167
On-Vehicle Service, 5-Speed Manual Transaxle .......8-260
On-Vehicle Service, Air Distribution ..............13-29
On-Vehicle Service, Airbag System ...............14-46
On-Vehicle Service, Alignment ..................10-44
On-Vehicle Service, Antilock Brakes ..............12-76
On-Vehicle Service, Base Brakes .................12-9
On-Vehicle Service, Body Exterior ...............15-229
On-Vehicle Service, Body Interior .....15-144, 15-44, 15-84
On-Vehicle Service, Charging System ..............5-17
On-Vehicle Service, Cooling System ...............6-13
On-Vehicle Service, DP0 Automatic Transaxle ........8-136
On-Vehicle Service, Drive Shaft (4x4) ..............9-27
On-Vehicle Service, Evaporative Emissions ..........3-584
On-Vehicle Service, Exhaust System ................7-5
On-Vehicle Service, F4A4 Automatic Transaxle .......8-240
On-Vehicle Service, Front Axle ...................9-5
On-Vehicle Service, Front Suspension ..............10-7
On-Vehicle Service, Fuel Delivery System ...........4-15
On-Vehicle Service, Ignition
Control .............. 3-571
INDEX
AI
AI-5
Page 1901 of 1903

Downloaded from www.Manualslib.com manuals search engine On-Vehicle Service, Interactive Torque Management (ITM)System (4x4) ............................. 9-21
On-Vehicle Service, Manual Temperature Control .....13-15
On-Vehicle Service, Parking Brake ...............12-84
On-Vehicle Service, Power Steering Pump ..........11-34
On-Vehicle Service, Rear Axle ...................9-12
On-Vehicle Service, Rear Suspension .............10-30
On-Vehicle Service, Seat Belt System .............14-52
On-Vehicle Service, Starting System ................5-7
On-Vehicle Service, Steering Column .............11-12
On-Vehicle Service, Steering Gear ...............11-21
On-Vehicle Service, Steering System ..............11-6
On-Vehicle Service, System Controls .............13-24
On-Vehicle Service, System Plumbing .............13-37
On-Vehicle Service, Transfer Case (4x4) ...........8-328
On-Vehicle Service, Wheels and Tires .............10-51
Output Gear For Reverse Gear, 5-Speed Manual Transaxle ......................... 8-296
Output Shaft, 5-Speed Manual Transaxle ...........8-287
Outside Mirror, Body Exterior ..................15-214
Oxygen Sensor, 1.6L & 1.8L Engine Controls .......3-218
Oxygen Sensor, 2.0L Engine Controls .............3-428
Oxygen Sensor, 2.4L Engine Controls .............3-533
P
Paint Codes, Body Exterior ...................15-215
Paint, Body Exterior ........................ 15-215
Parking Brake ............................. 12-79
Parking Brake Cable, Parking Brake ..............12-85
Parking Brake Lever, Parking Brake ..............12-84
Parking Brake Shoes, Parking Brake ..............12-86
Pedal Pad, Body Interior ...................... 15-14
Pistons, 1.6L & 1.8L Engine Mechanical ............2-53
Pistons, 2.0L Engine Mechanical ................2-126
Pistons, 2.4L Engine Mechanical ................2-221
Positive Battery Cable, Starting System .............5-8
Power Brake Booster - LHD, Base Brakes ..........12-14
Power Brake Booster - RHD, Base Brakes ..........12-16
Power Fuse Box, Vehicle Fuse Box Information ......16-38
Power Outlet, Body Interior .................... 15-93
Power Steering Filling and Flushing, Steering System . . . 11-6
Power Steering Fluid Reservoir, Power Steering Pump ........................... 11-36
Power Steering Pressure and Return Lines - 1.6L & 1.8L & 2.0L, Power Steering Pump . . 11-37
Power Steering Pressure and Return Lines - 2.4L, Power Steering Pump ........................... 11-39
Power Steering Pump ....................... 11-31Power Steering Pump - 1.6L & 1.8L & 2.0L,
Power Steering Pump ...................... 11-34
Power Steering Pump - 2.4L, Power Steering Pump . . . 11-35
Power Window Motor, Body Interior .............15-100
Power Window Switch, Body Interior ............15-100
Power Window, Body Interior ..................15-96
Proper Service Practices, Service Information .........1-5
R
Radiator Support, Body Exterior................15-216
Radiator Support, Body Exterior ...................216
Radiator, Cooling System ...................... 6-17
Radio, Body Interior ......................... 15-8
Rear Axle ..................................9-8
Rear Axle Assembly (4x4), Rear Axle ..............9-13
Rear Brake Backing Plate, Base Brakes ............12-23
Rear Brake Caliper, Base Brakes ...........12-19, 12-30
Rear Brake Pads, Base Brakes ..................12-25
Rear Brake Rotor, Base Brakes .................12-22
Rear Coil Spring, Rear Suspension ...............10-33
Rear Combination Lamp Assembly, Body Exterior ....15-190
Rear Crankshaft Oil Seal, 1.6L & 1.8L Engine Mechanical .............................. 2-27
Rear Crankshaft Oil Seal, 2.0L Engine Mechanical ....2-100
Rear Crankshaft Oil Seal, 2.4L Engine Mechanical ....2-179
Rear Door Weatherstrip, Body Exterior ...........15-232
Rear Door, Body Exterior .................... 15-173
Rear Fog Lamp, Body Exterior .................15-193
Rear Hub and Bearing, Rear Axle ................9-12
Rear Intermediate Drive Shaft, Drive Shaft (4x4) ......9-27
Rear Lower Control Arm, Rear Suspension .........10-30
Rear Seat Belt and Pre-Tensioner, Seat Belt System . . . 14-54
Rear Seats, Body Interior .................... 15-107
Rear Shock Absorber, Rear Suspension ...........10-32
Rear Stabilizer Bar Link, Rear Suspension ..........10-32
Rear Suspension ........................... 10-25
Rear Trailing Arm Assembly, Rear Suspension .......10-35
Rear Upper Control Arm, Rear Suspension .........10-31
Rear Wheel Alignment, Alignment ...............10-45
Rear Wheel Speed Sensor, Antilock Brakes .........12-78
Rear Window, Body Exterior ..................15-221
Rear Wiper Arm, Body Exterior ................15-240
Rear Wiper Motor, Body Exterior ...............15-239
Recirculation Door Actuator, System Controls .......13-24
Remote Keyless Entry (RKE) Inoperative, Body Interior ........................... 15-115
Restraints Control Module (RCM), Airbag System .....14-49
INDEX
AI-6
Page 1902 of 1903

Downloaded from www.Manualslib.com manuals search engine S
Scuff Plate, Body Interior..................... 15-14
Seat Belt Slider Track, Seat Belt System ...........14-53
Seat Belt System ........................... 14-50
Seats, Body Interior ........................ 15-104
Service Information ...........................1-1
Spare Tire Support, Body Exterior ..............15-205
Spare Tire Support, Body Exterior .................205
Spark Plug 1.6L & 1.8L & 2.0L, Ignition Control .....3-574
Spark Plug 2.4L, Ignition Control ................3-575
Spark Plug Wire 1.6L & 1.8L & 2.0L, Ignition Control .......................... 3-573
Spark Plug Wire 2.4L, Ignition Control ............3-574
Speed Control System, 2.0L Engine Controls ........3-432
Starter Motor Assembly, Starting System ............5-9
Starting System .............................5-1
Stationary Glass, Body Exterior ................15-217
Steering Column ............................ 11-8
Steering Column Shaft, Steering Column ...........11-15
Steering Column Shroud, Steering Column .........11-14
Steering Gear ............................. 11-18
Steering Gear - LHD, Steering Gear ..............11-21
Steering Gear - RHD, Steering Gear ..............11-25
Steering System ............................ 11-1
Steering Wheel, Steering Column ................11-12
Suction Line, System Plumbing .................13-45
Sun Visor, Body Interior ...................... 15-14
Sunroof Control Module, Body Exterior ...........15-230
Sunroof Glass, Body Exterior ..................15-229
Sunroof Motor, Body Exterior .................15-230
Sunroof Sun Visor, Body Exterior ...............15-229
Sunroof, Body Exterior ...................... 15-224
Symptom Diagnostic Tests, 2.4L Engine Symptom Diagnosis .............................. 3-544
System Controls ........................... 13-18
System Plumbing .......................... 13-32
T
Tail/Backup/Stop Lamp, Body Exterior ............15-194
Thermostat, Cooling System ....................6-14
Throttle Control Actuator, 2.4L Engine Controls ......3-538
Throttle Position Sensor (TPS), 2.4L Engine Controls . . 3-540
Tie Rod, Steering Gear ....................... 11-29
Timing Belt Automatic Tensioner, 2.4L Engine Mechanical
............................. 2-196
Tire Repair, Wheels and Tires ..................10-51
Tire Rotation, Wheels and Tires .................10-53
Transaxle Clutch Housing Assembly, 5-Speed Manual Transaxle ............................... 8-301
Transaxle Control Module (TCM), DP0 Automatic Transaxle ....................... 8-142
Transaxle Main Housing Assembly, 5-Speed Manual Transaxle ............................... 8-305
Transaxle, 5-Speed Manual Transaxle .............8-270
Transfer Case (4x4) ......................... 8-326
Transfer Case Unit Repair, Transfer Case (4x4) ......8-329
Transfer Case, Transfer Case (4x4) ..........8-328, 8-329
Turn Signal Lamp, Body Exterior ...............15-195
U
Unit Repair, Base Brakes ..................... 12-27
Unit Repair, Front Suspension ..................10-21
Upper Balance Shaft Timing Belt, 2.4L Engine Mechanical ............................. 2-198
Upper Balance Shaft, 2.4L Engine Mechanical .......2-204
V
Valve & Valve Guides, 1.6L & 1.8L Engine Mechanical . . 2-70
Valve & Valve Guides, 2.0L Engine Mechanical ......2-143
Valve & Valve Guides, 2.4L Engine Mechanical ......2-246
Valve Springs, 1.6L & 1.8L Engine Mechanical .......2-73
Valve Springs, 2.0L Engine Mechanical ............2-146
Valve Springs, 2.4L Engine Mechanical ............2-252
Vapor Canister 1.6L & 1.8L & 2.0L, Evaporative Emissions .............................. 3-585
Vapor Canister 2.4L, Evaporative Emissions .........3-586
Vehicle Clearance, Body Exterior ................15-154
Vehicle Fuse Box Information ..................16-37
Vehicle Ground Distribution .................... 16-27
Vehicle Harness Routing Maps, Vehicle Wiring Harness Layout .......................... 16-46
Vehicle Identification Number (VIN), Vehicle Information .............................. 1-10
Vehicle Information ...........................1-9
Vehicle Power Distribution .................... 16-12
Vehicle Service Preparation, Service Information .......1-3
Vehicle Speed Sensor, 1.6L & 1.8L Engine Controls . . . 3-221
Vehicle Wiring Harness Layout .................16-44
INDEX
AI
AI-7