key CHERY TIGGO 2009 Service Service Manual

Downloaded from www.Manualslib.com manuals search engine IMMOBILIZER CONTROL MODULE
Description
The vehicle security system uses an Immobilizer control module as an anti-theft device that prevents the engine from
starting if an incorrect key is inserted into the ignition switch.
Operation
When an incorrect key is inserted into the ignition switch, the vehicle security system senses the incorrect key and
sends a signal to the Immobilizer control module. The Engine Control Module (ECM) receives the signal from Immo-
bilizer control module via the R-Line. The ECM then disables the engine from starting.
15–11 0Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Remote Keyless Entry (RKE) Inoperative
No Response From Remote Keyless Entry (RKE) Transmitter
1.CHECK BATTERY
• Check battery of the RKE transmitter.
Is the battery voltage of the RKE transmitter normal?
Ye s>>Go to the next step.
No
>>This concern has been caused by the transmitter battery.
Go to step 4.
2.CHECK THE IGNITION LOCK CYLINDER CONDITION
• Check the ignition lock cylinder for proper operation.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the ignition lock cylinder key switch.
3.PERFORM THE RKE TRANSMITTER MATCH PROCEDURE
• Close all the doors.
• Insert the ignition key into the ignition switch which has lost synchronization in LOCK position.
• Press any button on the RKE transmitter within 5 seconds.
• Pull the ignition key out of the ignition switch.
• Try to operate the RKE transmitter.
Does the RKE transmitter operate properly?
Ye s>>Erase all codes before returning the vehicle to the customer.
No
>>Go to the next step.
DIAGNOSIS & TESTING
15
15–11 5Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.PERFORM THE RKE TRANSMITTER MATCH WITH THE X-431
• Replace the RKE transmitter.
• Connect the X-431 scan tool to the Data Link Connector (DLC), press the POWER key to start the X-431 (use
the most current software available).
• Turn ignition switch on.
Enter the Diagnostic Program.
Select Chery main program.
Select diagnostic version.
Enter download program.
Select T11 series, and then select ISU.
Select Remoter Match.
• Press the lock button on the RKE transmitter for less than 2 seconds.
• Pull out the ignition switch.
• Try to operate the RKE transmitter.
Does the RKE transmitter operate properly?
Ye s>>Erase all codes before returning the vehicle to the customer.
The concern was caused by the RKE transmitter.
No
>>Replace the FBCM (See FBCM Removal & Installation in Section 15 Body & Accessories).
Refer to the RKE transmitter match procedure with X-431 as the description.
Perform match between the RKE transmitter and FBCM with X-431.
DIAGNOSIS & TESTING
LTSMD150020T
15–11 6Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine •Turn ignition switch on.
• With the X-431 scan tool, choose T11 series.
Choose immobilize.
Choose input code.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose Key learning immediately.
Click OK.
• Try to start the engine.
Is the warning light flashing and DTC B3055
present?
Ye s>>Go to the next step.
No
>>No problem found at this time.
This concern may have been caused by
the transponder.
Erase all codes before returning the vehi-
cle to the customer.
DIAGNOSIS & TESTING
VISMD150019T
VISMD150020T
15–136Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6.PROGRAM THE TRANSPONDER
• Turn ignition switch on.
• Using the X-431 scan tool, program the vehicle security system.
•
• Turn ignition switch on and perform the following:
With the X-431 scan tool, choose T11 series.
Choose immobilize.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose Key learning immediately.
Click OK.
• Try to start the engine.
• With the X-431 scan tool, view active DTCs in the Immobilizer control module.
Is DTC B3060, B3061 or B3077 present?
Ye s>>Go to the next step.
No
>>No problem found at this time.
This concern may have been caused by the not programmed transponder.
Erase all codes before returning the vehicle to the customer.
7.REPLACE AND PROGRAM THE TRANSPONDER
• Replace the chip (1) with a new one.
DIAGNOSIS & TESTING
VISMD150019T
VISMD150018
15–142Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Immobilizer Control Module
Removal & Installation
1. Remove the instrument panel (See InstrumentPanel Removal & Installation in Section 15 Body &
Accessory).
2. Remove the steering column mounting bolts.
3. Remove the Immobilizer control module mounting bolt (1).
4. Disconnect the Immobilizer control module electrical harness.
5. Installation is in the reverse order of removal.
Installation Notes:
•
NOTE :
The Immobilizer control module must be matched to the ECM before the vehicle will start.
Matching Engine Control Module (ECM) To New Immobilizer Control Module
Perform the following to match the ECM to the Immobilizer control module: With the X-431 scan tool, choose T11 series.
Choose immobilize.
Choose input code.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose read EMS to Immobilizer immediately.
Click OK.
LTSM150100
15–144Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
The wiring information includes wiring diagrams, proper wire and connector repair procedures, details of wire harness
routing and retention, connector pin-out information and location views for the various wiring harness components,
splices and grounds.
Electrical Schematics
The electrical schematics are grouped into individual service manual chapters. If a component is most likely found in
a particular group, it will be shown complete (all wires, connectors, and pins) within that group. For example, the
Engine Control Module (ECM) is most likely to be found in Chapter 03 (Electronic Engine Controls), so it is shown
there complete. It can, however, be shown partially in another group if it contains some associated wiring.
Chery electrical schematics are designed to provide information regarding the vehicles wiring content. In order to
effectively use the wiring diagrams to diagnose and repair Chery vehicles, it is important to understand the following
features and characteristics:
•Diagrams are arranged such that the power (B+) side of the circuit is placed near the top of the page, and the
ground (B-) side of the circuit is placed near the bottom of the page.
• All switches, components, and modules are shown in the at rest position with the doors closed and the key
removed from the ignition switch.
• Components are shown with a solid line around the component.
• It is important to realize that no attempt is made on the diagrams to represent components and wiring as they
appear on the vehicle. For example, a short piece of wire is treated the same as a long one.
• Switches and other components are shown as simply as possible, with regard to function only.
16–2Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine C-001L/32 Instrument Cluster B1
C-002 G/32 Instrument Cluster C1
C-003 W/4 Key Switch B3
C-004 W/2 Key Hole Lamp B3
C-005 Y/4Brake Switch B3
C-006 W/13 Multi-Function Switch B3
C-007 B/10 Wiper And Washer Switch B3
C-008 W/2 Blower Motor F4
C-009 B/6Accelerator Pedal Position Sensor C3
C-010 W/6 Front Fog Lamp Switch A3
C-011 Y/6Rear Fog Lamp Switch A3
C-012 W/6 Ignition Switch B3
C-015 W/3Console Power Outlet (For Cigarette
Lighter) E4
C-016 W/4 Speed Resistor F3
C-019 B/6Dimmer Control Switch A3
C-020 GR/6 Headlamp Aiming Switch A3
C-021 W/4 Cruise/Audio Combination Switch B3
C-022 G/16 Data Link Connector B4
C-023 GR/2 Security Lamp D3
C-024 B/2Clutch Pedal Switch A3
C-025 B/8Immobilizer Control Module C3
C-027 BR/6 Shifter Selector D3
C-028 L/10 Winter Mode/Shifter Selector Register D5
C-030 L/32 CAN Converter B3
C-031 B/16 Audio C2
C-034 W/2 Console Power Outlet (Illumination) E4
C-035 W/8 Body Fuse And Relay Box (A) A3
C-036 W/20 Body Fuse And Relay Box (B) A3
C-037 B/2Body Fuse And Relay Box (D) A3
C-038 W/1 Horn Switch B3
C-040 L/6Heated Seat Switch LH D3
C-041 G/6Heated Seat Switch RH D3
C-042 W/4 Body Fuse And Relay Box (E) A3
C-043 W/16 Body Fuse And Relay Box (F) A3
C-044 B/5Recirculation Door Actuator E3
C-047 B/16 HVAC Control Panel D3
C-048 W/8 Blower Switch D3
C-100 W/16 To A-100 A3
C-101 W/18 To A-101 A3
C-102 W/14 To E-102 G4
C-103 W/14 To E-103 G3
C-104 W/22 To B-104 A3
C-105 W/22 To B-105 G4
C-106 W/6 To J-100 A3
VEHICLE HARNESS ROUTING MAPS
16
16–59Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine I
Idle Air Control (IAC) Motor, 2.4L Engine Controls....3-541
Idler Pulley, 1.6L & 1.8L Engine Mechanical .........2-45
Idler Pulley, 2.0L Engine Mechanical ..............2-119
Ignition Coil 1.6L & 1.8L & 2.0L, Ignition Control ....3-571
Ignition Coil 2.4L, Ignition Control ...............3-572
Ignition Control ............................ 3-565
Immobilizer Control Module, Body Interior . . . 15-110, 15-144
Input Shaft, 5-Speed Manual Transaxle ............8-278
Instrument Cluster, Body Interior ...........15-52, 15-84
Instrument Panel, Body Interior .................15-45
Intake Manifold, 1.6L & 1.8L Engine Mechanical ......2-43
Intake Manifold, 2.0L Engine Mechanical ...........2-117
Intake Manifold, 2.4L Engine Mechanical ...........2-201
Interactive Torque Management (ITM) Control Module, Interactive Torque Management (ITM) System
(4x4) .................................. 9-23
Interactive Torque Management (ITM) Controller, Interactive Torque Management (ITM) System (4x4) . . 9-21
Interactive Torque Management (ITM) System (4x4) ....9-16
Interior Lamps, Body Interior ..................15-85
International Symbols, Vehicle Information ..........1-13
K
Key Hole Lamp, Body Interior ..................15-92
Knock Sensor, 1.6L & 1.8L Engine Controls ........3-218
Knock Sensor, 2.0L Engine Controls ..............3-428
Knock Sensor, 2.4L Engine Controls ..............3-533
L
License Plate Lamp, Body Exterior ..............15-197
Liquid Line, System Plumbing ..................13-44
Lower Balance Shaft, 2.4L Engine Mechanical .......2-208
Lower Console, Body Interior ..................15-50
Luggage Rack, Body Exterior ..................15-204
Luggage Rack, Body Exterior .....................204
M
Manifold Absolute Pressure Sensor - 1.6L, 1.6L & 1.8L
Engine Controls .......................... 3-222
Manual Temperature Control ....................13-1
Manual Temperature Control Module, Manual Temperature Control ................................ 13-15
Manual Transaxle Assembly, 5-Speed Manual Transaxle ............................... 8-260
Manual Transaxle Unit Repair, 5-Speed Manual Transaxle ............................... 8-270
Master Cylinder - LHD, Base Brakes ..............12-11Master Cylinder - RHD, Base Brakes
.............12-12
Middle/Rear Courtesy/Dome Lamp, Body Interior .....15-91
Mirrors, Body Exterior ...................... 15-209
Muffler, Exhaust System ........................7-6
N
Negative Battery Cable, Starting System .............5-8
O
Oil Filter, 1.6L & 1.8L Engine Mechanical ...........2-46
Oil Filter, 2.0L Engine Mechanical ................2-119
Oil Filter, 2.4L Engine Mechanical ................2-212
Oil Pan, 1.6L & 1.8L Engine Mechanical ............2-47
Oil Pan, 2.0L Engine Mechanical ................2-120
Oil Pan, 2.4L Engine Mechanical ................2-213
Oil Pump, 1.6L & 1.8L Engine Mechanical ..........2-48
Oil Pump, 2.0L Engine Mechanical ...............2-121
Oil Pump, 2.4L Engine Mechanical ...............2-215
Oil Strainer, 1.6L & 1.8L Engine Mechanical .........2-49
Oil Strainer, 2.0L Engine Mechanical ..............2-122
Oil Strainer, 2.4L Engine Mechanical ..............2-216
On-Vehicle Service, 1.6L & 1.8L Engine Controls .....3-217
On-Vehicle Service, 1.6L & 1.8L Engine Mechanical ....2-17
On-Vehicle Service, 2.0L Engine Controls ..........3-427
On-Vehicle Service, 2.0L Engine Mechanical .........2-91
On-Vehicle Service, 2.4L Engine Controls ..........3-531
On-Vehicle Service, 2.4L Engine Mechanical ........2-167
On-Vehicle Service, 5-Speed Manual Transaxle .......8-260
On-Vehicle Service, Air Distribution ..............13-29
On-Vehicle Service, Airbag System ...............14-46
On-Vehicle Service, Alignment ..................10-44
On-Vehicle Service, Antilock Brakes ..............12-76
On-Vehicle Service, Base Brakes .................12-9
On-Vehicle Service, Body Exterior ...............15-229
On-Vehicle Service, Body Interior .....15-144, 15-44, 15-84
On-Vehicle Service, Charging System ..............5-17
On-Vehicle Service, Cooling System ...............6-13
On-Vehicle Service, DP0 Automatic Transaxle ........8-136
On-Vehicle Service, Drive Shaft (4x4) ..............9-27
On-Vehicle Service, Evaporative Emissions ..........3-584
On-Vehicle Service, Exhaust System ................7-5
On-Vehicle Service, F4A4 Automatic Transaxle .......8-240
On-Vehicle Service, Front Axle ...................9-5
On-Vehicle Service, Front Suspension ..............10-7
On-Vehicle Service, Fuel Delivery System ...........4-15
On-Vehicle Service, Ignition

Control .............. 3-571
INDEX
AI
AI-5

Downloaded from www.Manualslib.com manuals search engine On-Vehicle Service, Interactive Torque Management (ITM)System (4x4) ............................. 9-21
On-Vehicle Service, Manual Temperature Control .....13-15
On-Vehicle Service, Parking Brake ...............12-84
On-Vehicle Service, Power Steering Pump ..........11-34
On-Vehicle Service, Rear Axle ...................9-12
On-Vehicle Service, Rear Suspension .............10-30
On-Vehicle Service, Seat Belt System .............14-52
On-Vehicle Service, Starting System ................5-7
On-Vehicle Service, Steering Column .............11-12
On-Vehicle Service, Steering Gear ...............11-21
On-Vehicle Service, Steering System ..............11-6
On-Vehicle Service, System Controls .............13-24
On-Vehicle Service, System Plumbing .............13-37
On-Vehicle Service, Transfer Case (4x4) ...........8-328
On-Vehicle Service, Wheels and Tires .............10-51
Output Gear For Reverse Gear, 5-Speed Manual Transaxle ......................... 8-296
Output Shaft, 5-Speed Manual Transaxle ...........8-287
Outside Mirror, Body Exterior ..................15-214
Oxygen Sensor, 1.6L & 1.8L Engine Controls .......3-218
Oxygen Sensor, 2.0L Engine Controls .............3-428
Oxygen Sensor, 2.4L Engine Controls .............3-533
P
Paint Codes, Body Exterior ...................15-215
Paint, Body Exterior ........................ 15-215
Parking Brake ............................. 12-79
Parking Brake Cable, Parking Brake ..............12-85
Parking Brake Lever, Parking Brake ..............12-84
Parking Brake Shoes, Parking Brake ..............12-86
Pedal Pad, Body Interior ...................... 15-14
Pistons, 1.6L & 1.8L Engine Mechanical ............2-53
Pistons, 2.0L Engine Mechanical ................2-126
Pistons, 2.4L Engine Mechanical ................2-221
Positive Battery Cable, Starting System .............5-8
Power Brake Booster - LHD, Base Brakes ..........12-14
Power Brake Booster - RHD, Base Brakes ..........12-16
Power Fuse Box, Vehicle Fuse Box Information ......16-38
Power Outlet, Body Interior .................... 15-93
Power Steering Filling and Flushing, Steering System . . . 11-6
Power Steering Fluid Reservoir, Power Steering Pump ........................... 11-36
Power Steering Pressure and Return Lines - 1.6L & 1.8L & 2.0L, Power Steering Pump . . 11-37
Power Steering Pressure and Return Lines - 2.4L, Power Steering Pump ........................... 11-39
Power Steering Pump ....................... 11-31Power Steering Pump - 1.6L & 1.8L & 2.0L,
Power Steering Pump ...................... 11-34
Power Steering Pump - 2.4L, Power Steering Pump . . . 11-35
Power Window Motor, Body Interior .............15-100
Power Window Switch, Body Interior ............15-100
Power Window, Body Interior ..................15-96
Proper Service Practices, Service Information .........1-5
R
Radiator Support, Body Exterior................15-216
Radiator Support, Body Exterior ...................216
Radiator, Cooling System ...................... 6-17
Radio, Body Interior ......................... 15-8
Rear Axle ..................................9-8
Rear Axle Assembly (4x4), Rear Axle ..............9-13
Rear Brake Backing Plate, Base Brakes ............12-23
Rear Brake Caliper, Base Brakes ...........12-19, 12-30
Rear Brake Pads, Base Brakes ..................12-25
Rear Brake Rotor, Base Brakes .................12-22
Rear Coil Spring, Rear Suspension ...............10-33
Rear Combination Lamp Assembly, Body Exterior ....15-190
Rear Crankshaft Oil Seal, 1.6L & 1.8L Engine Mechanical .............................. 2-27
Rear Crankshaft Oil Seal, 2.0L Engine Mechanical ....2-100
Rear Crankshaft Oil Seal, 2.4L Engine Mechanical ....2-179
Rear Door Weatherstrip, Body Exterior ...........15-232
Rear Door, Body Exterior .................... 15-173
Rear Fog Lamp, Body Exterior .................15-193
Rear Hub and Bearing, Rear Axle ................9-12
Rear Intermediate Drive Shaft, Drive Shaft (4x4) ......9-27
Rear Lower Control Arm, Rear Suspension .........10-30
Rear Seat Belt and Pre-Tensioner, Seat Belt System . . . 14-54
Rear Seats, Body Interior .................... 15-107
Rear Shock Absorber, Rear Suspension ...........10-32
Rear Stabilizer Bar Link, Rear Suspension ..........10-32
Rear Suspension ........................... 10-25
Rear Trailing Arm Assembly, Rear Suspension .......10-35
Rear Upper Control Arm, Rear Suspension .........10-31
Rear Wheel Alignment, Alignment ...............10-45
Rear Wheel Speed Sensor, Antilock Brakes .........12-78
Rear Window, Body Exterior ..................15-221
Rear Wiper Arm, Body Exterior ................15-240
Rear Wiper Motor, Body Exterior ...............15-239
Recirculation Door Actuator, System Controls .......13-24
Remote Keyless Entry (RKE) Inoperative, Body Interior ........................... 15-115
Restraints Control Module (RCM), Airbag System .....14-49
INDEX
AI-6