fuse CHERY TIGGO 2009 Service Workshop Manual

Downloaded from www.Manualslib.com manuals search engine 3.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105
Body fuse and relay box H13
Fuse 3 (10A)
Harness for an open or short between output shaft speed sensor and fuse
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
4.CHECK OUTPUT SHAFT SPEED SENSOR SIGNAL CIRCUIT
• Check sensor signal circuit between sensor terminal 2 and ground in the sensor electrical connector E-088.
• 5 V should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short
to power or short to ground.
5.CHECK OUTPUT SHAFT SPEED SENSOR GROUND CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
OUTPUT
SPEED
SENSOR
CONNECTOR TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
13
9Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace circuit for an open or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080061
08
08–171Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105
Body fuse and relay box H9, H8, G15
Fuse 10 (30A)
Harness open or short between A/T assembly connector and fuse
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
6.CHECK R/L SOLENOID CONTROL CIRCUIT
• Turn the ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
71
5Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to power or short to ground.
7.CHECK DTC
• With the X-431 scan tool, read TCM DTCs.
• Refer to DTC Confirmation Procedure.
Is the check result normal?
Ye s>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
No
>>Replace the TCM.
DIAGNOSIS & TESTING
08
08–181Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK UD SOLENOID POWER SUPPLY
• Turn ignition switch on.
• Check UD solenoid power supply between E-086
terminal 9 and ground in the A/T assembly connec-
tor E-086.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Go to the next step.
5.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105.
Body fuse and relay box H9, H8, G15.
Fuse 10 (30A).
Harness for an open or short between A/T assembly connector and fuse.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
6.CHECK UD SOLENOID CONTROL CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
31Y
es
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080012
08–186Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK 2ND GEAR SOLENOID POWER SUPPLY
• Turn ignition switch on.
• Check 2nd gear solenoid power supply between
E-086 terminal 9 and ground in the A/T assembly
connector E-086.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Go to the next step.
5.DETECT MALFUNCTIONING PART
• Check the following:
Harness connectors A-102, E-105.
Body fuse and relay box H9, H8, G15.
Fuse 10 (30A).
Harness for an open or short between A/T assembly connector and fuse.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
6.CHECK 2ND GEAR SOLENOID CONTROL CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
41
6Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080012
08–192Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK OD SOLENOID POWER SUPPLY
• Turn ignition switch on.
• Check OD solenoid power supply between E-086
terminal 10 and ground in the A/T assembly con-
nector E-086.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Go to the next step.
5.DETECT MALFUNCTIONING PART
• Check the following:
Fuse 10 (30A).
Harness connectors A-102, E-105.
Body fuse and relay box H9, H8, G15.
Harness for an open or short between A/T assembly connector and fuse.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to ground or short to power in harness or connec-
tors.
6.CHECK OD SOLENOID CONTROL CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
65
4Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080009
08–198Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 4.CHECK DCC SOLENOID POWER SUPPLY
• Turn the ignition switch on.
• Check DCC solenoid power supply between E-086
terminal 9 and ground in the A/T assembly connec-
tor E-086.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Go to the next step.
5.DETECT MALFUNCTIONING PART
• Check the following:
Fuse 10 (30A).
Harness connectors A-102, E-105.
Body fuse and relay box H9, H8, G15.
Harness for an open or short between A/T assembly connector and fuse.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the open circuit or short to ground or short to power in harness or connectors.
6.CHECK DCC SOLENOID CONTROL CIRCUIT
• Turn ignition switch off.
• Disconnect TCM connector.
• Check for harness continuity between the following terminals:
A/T ASSEMBLY
TERMINAL TCM
CONNECTOR TERMINAL CONTINUITY
51
4Yes
• Check the harness for short to power and short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to power or short to ground.
DIAGNOSIS & TESTING
LTSMD080012
08–204Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2.CHECK A/T RELAY SUPPLY VOLTAGE
• Turn ignition switch ON and then OFF.
• Check voltage between TCM terminals 2, 3 and ground.
• Turn ignition switch ON, battery voltage will exist.
• After turning ignition switch OFF, battery voltage will exist for a few seconds, then drop to approximately 0 V.
Is the check result normal?
Ye s>>Go to step 8.
No
>>Go to the next step.
3.CHECK A/T RELAY CONTROL VOLTAGE
• Turn ignition switch on.
• Check voltage between ECM terminal 63 and
ground.
• Voltage should be more than 12 V.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Go to step 8.
4.CHECK A/T RELAY CONTROL VOLTAGE CIRCUIT
• Disconnect TCM harness connector.
• Disconnect front fuse and relay box harness connector H.
• Check harness continuity between TCM terminal 63 and front fuse and relay box terminal H6.
• Check harness continuity between front fuse and relay box terminal H10 and front fuse and ground.
• Check harness connector A-102, E-105, terminal 11.
• Continuity should exist.
• Check the harness for short to power or short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to ground or short to power in harness or connec-
tors.
DIAGNOSIS & TESTING
LTSMD080019
LTSMD080020
08–238Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 5.CHECK A/T RELAY SUPPLY CIRCUIT
• Check harness continuity between TCM terminal 2, 3 and front fuse and relay box terminal H9.
• Check for harness continuity between front fuse and relay box terminal H8 and G15.
• Check harness connector A-102, E-105, terminal 1.
• Continuity should exist.
• Check the harness for short to ground.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Repair or replace the circuit for an open or short to ground in harness or connectors.
6.CHECK FUSE
• Disconnect Fuse 10 (30A) fuse from the front fuse and relay box.
• Check fuse 10 (30A).
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace fuse 10 (30A).
7.CHECK FRONT FUSE AND RELAY BOX
• Check front fuse and relay box.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Replace front fuse and relay box.
8.CHECK DTC
• With the X-431 scan tool, read TCM DTCs.
• Refer to DTC Confirmation Procedure.
Is DTC 54 still present?
Ye s>>Replace the TCM.
No
>>The system is now operating properly.
Reassemble the vehicle and road test to verify the customers complaint is repaired.
DIAGNOSIS & TESTING
08
08–239Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Diagnostic Tools
•Diagnostic Scan Tool X-431
• Digital Multimeter
• Jumper Wire
Diagnostic Trouble Code (DTC) List
Antilock Brake System DTC List
DTC DTC DEFINITION
C1101 Battery Voltage High (>18 Volt)
C1102 Battery Voltage Low (<18 Volt)
C1200 Left Front Wheel Speed Sensor Circuit Open or Short to Ground
C1201 Range/Performance: Speed Jump Or Damaged Exciter
C1202 No Signal: Air-Gap Error Or Wrong Exciter
C1203 Right Front Wheel Speed Sensor Circuit Open or Short to Ground
C1204 Range/Performance: Speed Jump Or Damaged Exciter
C1205 No Signal: Air-Gap Error Or Wrong Exciter
C1206 Left Rear Wheel Speed Sensor Circuit Open or Short to Ground
C1207 Range/Performance: Speed Jump Or Damaged Exciter
C1208 No Signal: Air-Gap Error Or Wrong Exciter
C1209 Right Rear Wheel Speed Sensor Circuit Open or Short to Ground
C1210 Range/Performance: Speed Jump Or Damaged Exciter
C1211 No Signal: Air-Gap Error Or Wrong Exciter
C1275 G Sensor Open Or Short To Ground
C1274 G Sensor Signal Fixed Signal
C1604 ECU Hardware: ECU Internal Or Valve Failure
C2112 Valve Relay: Valve Relay Or Fuse Failure
C2402 Motor - Electrical: Open Or Short To Battery, Motor Relay, Fuse Or Motor Lock Fail
DIAGNOSIS & TESTING
12–46Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 3.CHECK ABS MODULE POWER SUPPLY
• Turn ignition switch on
• Check ABS module power supply between terminal
4 and terminal 8, 24 in the ABS module electrical
connector A-020 or E-002 terminal side.
Is the voltage between 9.4 - 17 V?
Ye s>>Replace the ABS module.
No
>>If the voltage is less than 9.4 V, go to
step 4.
If the voltage is more than 17 V, go to
step 7.
4.CHECK SYSTEM VOLTAGE
• Connect ABS module connector.
• Start the engine, raise the speed over 1000 RPM.
• Measure the charging voltage at the battery positive and negative terminals.
Is the voltage less than 9.4 V?
Ye s>>Replace the AC generator.
No
>>Go to the next step.
5.CHECK THE BATTERY
• Start the engine, raise the engine speed to over 1000 RPM for a few minutes.
• Turn ignition switch off.
• Measure the voltage drop at the battery positive and negative terminals while cranking the engine.
• Battery voltage should be more than approximately 9.4 V.
Is the check result normal?
Ye s>>Go to step 6.
No
>>Charge or replace the battery.
6.CHECK ABS MODULE POWER SUPPLY CIRCUIT
• Measure the continuity between the ABS module terminal 4 and the battery positive terminal.
• Continuity should exist.
Is the check result normal?
Ye s>>Go to the next step.
No
>>Check fuse.
Check the harness.
Check all related components.
DIAGNOSIS & TESTING
LTSMD120001
12–52Chery Automobile Co., Ltd.