spare tire CHERY TIGGO 2009 Service Repair Manual

Downloaded from www.Manualslib.com manuals search engine GENERAL INFORMATION
Description
Tires are designed and engineered for each specific vehicle. They provide the best overall performance for normal
operation. The ride and handling characteristics match the vehicle’s requirements. With proper care they will give
excellent reliability, traction, skid resistance, and tread life.
Tire Identification
•Tire type, size, load index and speed rating are encoded in the letters and numbers imprinted on the side wall
of the tire.
Spare Tire
• A full size spare tire and wheel assembly is standard equipment on this vehicle. The original tire should be
repaired or replaced at the first opportunity, then reinstalled.
Operation
Driving habits have more effect on tire life than any other factor. Careful drivers will obtain, in most cases, much
greater mileage than severe use or careless drivers. A few of the driving habits which will shorten the life of any tire
are:
•Rapid acceleration
• Severe application of brakes
• High-speed driving
• Taking turns at excessive speeds
• Striking curbs and other obstacles
• Operating vehicle with over or under inflated tire pressures
Specifications
Torque Specifications
DESCRIPTION TORQUE (N·m)
Wheel Mounting Nuts 110
Tire Specifications
TIRE SPECIFICATIONTIRE SIZE - 215TIRE SIZE - 235
Sectional Width 215235
Aspect Ratio 7060
Wheel Radius R16R16
Speed Rating 97S100H
10–48Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Tire Pressure Specifications of Cold Tire (kPa)
TIRE (235/60 R16)PRESSURE
Front Tires 200
Rear Tires 200
Spare Tire 250
Rim Out-Of-Round Specifications
DESCRIPTIONMAXIMUM RUN-OUT (mm)
Aluminum Rim 3
GENERAL INFORMATION
10–49Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Non-Directional Tires
The suggested method of tire rotation is shown. Other rotation methods can be used, but they will not provide all the
tire longevity benefits.
NOTE :
Only the four-tire rotation method may be used if the vehicle is equipped with a compact or temporary spare tire.1. Raise and support the vehicle.
2. Remove the wheel mounting nuts and the wheel assembly.
3. Rotate the tire to the desired location.
CAUTION:
Use caution not to damage wheel weights during tire and wheel installation.
4. Install the wheel assembly and install the wheel mounting nuts. (Tighten: Wheel mounting nuts to 110 N·m)
Directional Tires
Some vehicles may be fitted with special high-performance tires having a directional tread pattern. These tires are
designed to improve traction on wet pavement. To obtain the full benefits of this design, the tires must be installed so
that they rotate in the correct direction. This is indicated by arrows on the tire sidewalls. When being installed, extra
care is needed to ensure that this direction of rotation is maintained.
1. Remove the wheel mounting nuts and the wheel assembly.
2. Rotate the tire to the desired location.
CAUTION:
Use caution not to damage wheel weights during tire and wheel installation.
3. Install the wheel assembly and install the wheel mounting nuts. (Tighten: Wheel mounting nuts to 110 N·m)
ON-VEHICLE SERVICE
PZSM100039T
10
10–54Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine BODY EXTERIOR
BODY DIMENSIONS15-147
Description 15-147
Front Body Structure 15-148
Dimension of Engine Compartment
(Units: mm) 15-148
Front Structure 15-151
Dimension of Front Structure (Units:
mm) 15-151
Frame 15-153
Body Frame Dimensions (Units: mm) 15-153
Vehicle Clearance 15-154
Front View 15-154
Body 15-157
Side View 15-157
BUMPERS15-166
Front Bumper 15-166
Removal & Installation 15-166
DOORS15-167
Specification 15-167
Front Door 15-168
Removal & Installation 15-168
Disassembly 15-168
Assembly 15-172
Front Door Adjustment 15-172
Replacing Front Door Hinge 15-172
Rear Door 15-173
Removal & Installation 15-173
Disassembly 15-173
Assembly 15-174
Rear Door Adjustment 15-174
Replacing Rear Door Hinge 15-175
Back Cargo Door 15-175
Removal & Installation 15-175
Disassembly 15-175
Assembly 15-177
Back Cargo Door Adjustment 15-177
Replacing Rear Door Hinge 15-177
EXTERIOR LAMPS15-178
Description 15-178
Operation 15-178
Specification 15-178
Electrical Schematics 15-179
Front Combination Lamp Assembly 15-189
Removal & Installation 15-189
Headlamp Adjustment Procedure 15-190
Rear Combination Lamp Assembly 15-190
Removal & Installation 15-190Headlamp
15-191
Removal & Installation 15-191
Front Fog Lamp 15-192
Removal & Installation 15-192
Rear Fog Lamp 15-193
Removal & Installation 15-193
Tail/Backup/Stop Lamp 15-194
Removal & Installation 15-194
Turn Signal Lamp 15-195
Removal & Installation 15-195
High Mounted Stop Lamp 15-197
Removal & Installation 15-197
License Plate Lamp 15-197
Removal & Installation 15-197
FENDER15-199
Front Fender 15-199
Removal & Installation 15-199
FUEL DOOR15-200
Fuel Door 15-200
Removal & Installation 15-200
GRILLE15-201
Grille 15-201
Removal & Installation 15-201
HOOD15-202
Hood 15-202
Removal & Installation 15-202
Hood Adjustment 15-202
Hood Release Cable 15-203
Removal & Installation 15-203
LUGGAGE RACK15-204
Luggage Rack 15-204
Removal & Installation 15-204
SPARE TIRE SUPPORT15-205
Spare Tire Support 15-205
Removal & Installation 15-205
HORN15-206
Description 15-206
Operation 15-206
Electrical Schematics 15-207
Horn 15-208
Removal & Installation 15-208
15
15–145Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 6. Remove the rod from the door handle from thedoor lock body, remove the outer handle of back
cargo door.
7. Remove the back cargo door lock.
8. Pull out the connector for the wiring harness.
9. Remove the lock.
10. Remove the high mounted stop lamp assembly (1).
11. Remove the rear fog lamp assembly.
12. Remove the spare tire support.
DOORS
LTSM150122
LTSM150123
15–176Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Headlamp Adjustment Procedure
NOTE :
Follow all local laws and regulations and verify the following items before adjustment:1. Check the following before starting the headlamp adjustment procedure: •All tires are filled to the proper tire pressure.
• The vehicle is unloaded (except for spare tire and tools, and include driver’s weight for sedan).
• The vehicle should be parked on a level surface.
• The headlights are clean.
• The headlights are working properly.
2. Park the vehicle on a level surface approximately 10 meters from the vertical wall or screen directly in front of it. NOTE: The vertical wall or screen must be a minimum of 2.4 meters wide.
3. Use a screwdriver into the two adjustment holes (1) to adjust the headlamp to proper specifications.
Rear Combination Lamp Assembly
Removal & Installation
1. Open the back cargo door.
2. Remove the lower C-pillar trim (See Lower C-PillarRemoval & Installation in Section 15 Body &
Accessories).
3. Remove three mounting nuts (1) from the body.
EXTERIOR LAMPS
LTSM150149
LTSM150039
15–190Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine SPARE TIRE SUPPORT
Spare Tire Support
Removal & Installation
1. Loosen the spare tire cover clasp (1) and thenremove the spare tire cover.
2. Using special tool, remove the spare tire mounting nuts (1) and then remove the spare tire.
3. Remove the spare tire support mounting bolts (1) and then remove the spare tire support.
4. Installation is in the reverse order of removal.
LTSM150102
LTSM150103
LTSM150132
15
15–205Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine S
Scuff Plate, Body Interior..................... 15-14
Seat Belt Slider Track, Seat Belt System ...........14-53
Seat Belt System ........................... 14-50
Seats, Body Interior ........................ 15-104
Service Information ...........................1-1
Spare Tire Support, Body Exterior ..............15-205
Spare Tire Support, Body Exterior .................205
Spark Plug 1.6L & 1.8L & 2.0L, Ignition Control .....3-574
Spark Plug 2.4L, Ignition Control ................3-575
Spark Plug Wire 1.6L & 1.8L & 2.0L, Ignition Control .......................... 3-573
Spark Plug Wire 2.4L, Ignition Control ............3-574
Speed Control System, 2.0L Engine Controls ........3-432
Starter Motor Assembly, Starting System ............5-9
Starting System .............................5-1
Stationary Glass, Body Exterior ................15-217
Steering Column ............................ 11-8
Steering Column Shaft, Steering Column ...........11-15
Steering Column Shroud, Steering Column .........11-14
Steering Gear ............................. 11-18
Steering Gear - LHD, Steering Gear ..............11-21
Steering Gear - RHD, Steering Gear ..............11-25
Steering System ............................ 11-1
Steering Wheel, Steering Column ................11-12
Suction Line, System Plumbing .................13-45
Sun Visor, Body Interior ...................... 15-14
Sunroof Control Module, Body Exterior ...........15-230
Sunroof Glass, Body Exterior ..................15-229
Sunroof Motor, Body Exterior .................15-230
Sunroof Sun Visor, Body Exterior ...............15-229
Sunroof, Body Exterior ...................... 15-224
Symptom Diagnostic Tests, 2.4L Engine Symptom Diagnosis .............................. 3-544
System Controls ........................... 13-18
System Plumbing .......................... 13-32
T
Tail/Backup/Stop Lamp, Body Exterior ............15-194
Thermostat, Cooling System ....................6-14
Throttle Control Actuator, 2.4L Engine Controls ......3-538
Throttle Position Sensor (TPS), 2.4L Engine Controls . . 3-540
Tie Rod, Steering Gear ....................... 11-29
Timing Belt Automatic Tensioner, 2.4L Engine Mechanical
............................. 2-196
Tire Repair, Wheels and Tires ..................10-51
Tire Rotation, Wheels and Tires .................10-53
Transaxle Clutch Housing Assembly, 5-Speed Manual Transaxle ............................... 8-301
Transaxle Control Module (TCM), DP0 Automatic Transaxle ....................... 8-142
Transaxle Main Housing Assembly, 5-Speed Manual Transaxle ............................... 8-305
Transaxle, 5-Speed Manual Transaxle .............8-270
Transfer Case (4x4) ......................... 8-326
Transfer Case Unit Repair, Transfer Case (4x4) ......8-329
Transfer Case, Transfer Case (4x4) ..........8-328, 8-329
Turn Signal Lamp, Body Exterior ...............15-195
U
Unit Repair, Base Brakes ..................... 12-27
Unit Repair, Front Suspension ..................10-21
Upper Balance Shaft Timing Belt, 2.4L Engine Mechanical ............................. 2-198
Upper Balance Shaft, 2.4L Engine Mechanical .......2-204
V
Valve & Valve Guides, 1.6L & 1.8L Engine Mechanical . . 2-70
Valve & Valve Guides, 2.0L Engine Mechanical ......2-143
Valve & Valve Guides, 2.4L Engine Mechanical ......2-246
Valve Springs, 1.6L & 1.8L Engine Mechanical .......2-73
Valve Springs, 2.0L Engine Mechanical ............2-146
Valve Springs, 2.4L Engine Mechanical ............2-252
Vapor Canister 1.6L & 1.8L & 2.0L, Evaporative Emissions .............................. 3-585
Vapor Canister 2.4L, Evaporative Emissions .........3-586
Vehicle Clearance, Body Exterior ................15-154
Vehicle Fuse Box Information ..................16-37
Vehicle Ground Distribution .................... 16-27
Vehicle Harness Routing Maps, Vehicle Wiring Harness Layout .......................... 16-46
Vehicle Identification Number (VIN), Vehicle Information .............................. 1-10
Vehicle Information ...........................1-9
Vehicle Power Distribution .................... 16-12
Vehicle Service Preparation, Service Information .......1-3
Vehicle Speed Sensor, 1.6L & 1.8L Engine Controls . . . 3-221
Vehicle Wiring Harness Layout .................16-44
INDEX
AI
AI-7