change time CHEVROLET ASTRO 2003 User Guide

Automatic Transmission Fluid
When to Check and Change
A good time to check your automatic transmission fluid
level is when the engine oil is changed.
Change both the fluid and filter every
15,000 miles
(25
000 km) if the vehicle is mainly driven under one or
more of these conditions:
In heavy city traffic where the outside temperature
In hilly or mountainous terrain.
When doing frequent trailer towing.
Uses such as found in taxi, police or delivery
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
See
Part A: Scheduled Maintenance Services on
page
6-4.
regularly reaches 90°F (32°C) or higher.
service.
How to Check
Because this operation can be a little difficult, you may
choose to have this done at the dealership service
department.
If you do it yourself, be sure to follow all the instructions
here, or you could get a false reading on the dipstick.
Notices Too much or too little fluid can damage
your transmission.
Too much can mean that some
of the fluid could come out and fall on hot engine
part or exhaust system parts, starting a fire.
Too little fluid could cause the transmission to
overheat. Be sure to get an accurate reading if you
check your transmission fluid.
Wait at least 30 minutes before checking the
transmission fluid level
if you have been driving:
When outside temperatures are above 90°F (32°C).
0 At high speed for quite a while.
In heavy traffic
- especially in hot weather.
While pulling a trailer.
To get the right reading, the fluid should be at normal
operating temperature, which is 180°F to 200°F
(82°C to 93°C).
5-25

Replacing Brake System Parts
Te braking system on a vehicle is complex. Its many parts
have to be of top quality and work well together
if the
vehicle is to have really good braking. Your vehicle was
designed and tested with top-quality
GM brake parts.
When you replace parts of your braking system -for
example, when your brake linings wear down and you
need new ones put
in - be sure you get new approved
GM replacement parts. If you don’t, your brakes may no
longer work properly.
For example,
if someone puts in brake linings that are
wrong for your vehicle, the balance between your front
and rear brakes can change -for the worse. The braking
performance you’ve come to expect can change
in many
other ways
if someone puts in the wrong replacement
brake parts.
Battery
Your new vehicle comes with a maintenance free
ACDelco@ battery. When it’s time for a new battery,
get one that has the replacement number shown on the
original battery’s label. We recommend an ACDelco@
battery. See
Engine Compartment Overview on
page 5-74 for battery location.
Warnings Battery posts, terminals and related
accessories contain lead and lead compounds,
chemicals known to the State
of California to cause
cancer and reproductive harm. Wash hands after
handling.
5-46

Make sure the spare tire is stored securely. Push,
pull, and then try to rotate or turn the tire.
If it moves,
use the ratchevwheel wrench to tighten the cable.
See
Changing a Flat Tire on page 5-71.
The purpose Gf regular rotation is lo achieve more
uniform wear for all tires on the vehicle. The first rotation
is the most important. See “Part
A: Scheduled
Maintenance Services,” in Section
6, for scheduled
rotation intervals. After
the tires have been rotated, adjust the front and rear
inflation pressures as shown on the CertificationA-ire
label. Make certain that all wheel nuts are properly
tightened. See “Wheel Nut Torque” under
Capacities and
Specifications
on page 5-99.
When rotating your tires, always use the correct rotation
patterns shown here.
ts to
-
Rust or dirt on a wheel, or on the par
which
it is fastened, can make wheel nuts
become loose after a time. The wheel could
come
off and cause an accident. When you
change a wheel, remove any rust or dirt from
places where the wheel attaches to the vehicle.
In an emergency, you can use a cloth or a
paper towel to do
this; but be sure to use a
scraper
or wire brush later, if you need to,
to get all the rust or dirt
off. See “Changing a
Flat Tire” in the Index.
Don’t include the compact spare tire in your tire rotation.
5-65

9. Remove any rust or dirt from the wheel bolts,
mounting surfaces and spare wheel.
Rust or dirt on
the wheel, or on the parts to
which
it is fastened, can make the wheel nuts
become loose after
a time. The wheel could
come
off and cause an accident. When you
change a wheel, remove any rust or
dirt from
the places where the wheel attaches to the
vehicle. In an emergency, you can use a cloth
or a paper towel to do this; but be sure to use
a scraper or wire brush later, if you need to,
to get all the rust
or dirt off.
10. Put on the compact spare tire. Put the nuts on by
hand. Make sure the cone-shaped end is toward
the wheel. Tighten each nut by hand until the wheel
is held against the hub.
If a nut can’t be turned
by hand, use the extension and see your dealer as
soon as possible.
Never use oil or grease on studs or nuts. If you
do, the nuts might come
loose. Your wheel
could fall
off, causing a serious accident.
-
11. Lower the vehicle by turning the ratchet
counterclockwise. Lower the jack completely.
5-79

Normal Maintenance Replacement Parts
Replacement part numbers listed in this section are based on the latest information available at the time of printing,
and are subject to change.
If a part listed in this manual is not the same as the part used in your vehicle when it
was built, or
if you have any questions, please contact your GM truck dealer.
Part Number
I Engine Oil Filter
PF47*
Positive Crankcase Ventilation (PCV) Valve CV769C*
I Spark Plugs
41 -932*
I Fuel Filter
GF481*
Wiper Blades (Front)
Type
Length Trico 221 101 58
18 inches (45.7 cm)
Wiper Blades (Rear)
Type
Length Trico 22 1 54396
14 inches (35.5 cm)
5-1 01

Short Trip/City Scheduled Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after IQ0,OOQ miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at
150,000 miles
(240
000 km) should be repeated at the same interval
after
150,000 miles (240 000 km) for the life of this
vehicle.
See
Part B: Owner Checks and Services on page 6-26
and Part C: Periodic Maintenance Inspections on
page 6-30.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage, parking brake cable
guides and brake pedal springs.
+ A good time to check your brakes is during tire
rotation. See Brake System Inspection
on page 6-3 1.
3,000 Miles (5 000 km)
0 Change engine oil and filter (or every 3 months,
0 Lubricate chassis components (or every 3 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #.)
needed. Check constant velocity joints and axle seals
for leaking.
6,000 Miles (IO 000 km)
0
0
0
0
Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months,
whichever occurs first).
(See footnote #.)
Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
Rotate tires. See
Tire Inspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +.)
9,000 Miles (15 000 km)
0 Change engine oil and filter (or every 3 months,
0 Lubricate chassis components (or every 3 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #.)
needed. Check constant velocity joints and axle seals
for leaking.
6-7

100,000 Miles (166 000 km)
0 Inspect spark plug wires. An Emission Control
Service.
0 Replace spark plugs. An Emission Control Service.
0 If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmission fluid, change
both the fluid and filter.
0 Change transfer case fluid.
Cl Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-28 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test cooling system and
pressure cap.An
Emission Control Service.
An Emission Control Service.
Cl Inspect engine accessory drive belt.
Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at
150,000 miles
(240 000 km) should be repeated at the same interval
after
150,000 miles (240 000 km) for the life of this
vehicle.
See
Part 5: Owner Checks and Services on page 6-26
and Part C: Periodic Maintenance Inspections on
page 6-30.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift linkage,
parking brake cable guides and brake pedal springs.
+ A good time to check your brakes is during tire
rotation. See Brake System Inspection
on page 6-31.
6-1 8

Additional Program Information
Courtesy Transportation is available during the
Bumper-to-Bumper warranty coverage period, but
it
is not part of the New Vehicle Limited Warranty.
A separate booklet entitled “Warranty and Owner
Assistance Information” furnished with each new
vehicle provides detailed warranty coverage information.
Courtesy Transportation is available only at participating
dealers and all program options, such as shuttle service,
may not be available at every dealer. Please contact
you dealer for specific information about availability.
All Courtesy Transportation arrangements will be
administered by appropriate dealer personnel.
Canadian Vehicles: For warranty repairs during the
Complete Vehicle Coverage period of the General
Motors
of Canada New Vehicle Limited Warranty,
alternative transportation may be available under the
Courtesy Transportation Program. Please consult
your dealer for details.
General Motors reserves the right to unilaterally modify,
change or discontinue Courtesy Transportation at
any time and to resolve all questions of claim eligibility
pursuant to the terms and conditions described
herein at its sole discretion.
Reporting Safety Defects to the
United States Government
If you believe that your vehicle has a defect which could
cause a crash or could cause injury or death, you
should immediately inform the National Highway Traffic
Safety Administration (NHTSA), in addition to notifying
General Motors.
If NHTSA receives similar complaints, it may open an
investigation, and
if it finds that a safety defect exists in
a group of vehicles, it may order a recall and remedy
campaign. However, NHTSA cannot become involved
in individual problems between you, your dealer
or
General Motors.
To contact NHTSA, you may either call the Auto Safety
Hotline toll-free at 1-800-424-9393 (or 366-01 23 in
the Washington, D.C. area) or write to:
NHTSA,
U.S. Department of Transportation
Washington, D.C. 20590
You can also obtain other information about motor
vehicle safety from the hotline.
7-1 0

Service Bulletins
Service Bulletins give technical service information needed to knowledgeably service General Motors cars
and trucks. Each bulletin contains instructions to
assist in the diagnosis and service of your vehicle.
In Canada, information pertaining to Product Service
Bulletins can be obtained by contacting your General
Motors dealer or by calling 1-800-GM-DRIVE
(1 -800-463-7483).
Owner’s Information
Owner publications are written specifically for owners
and intended to provide basic operational information
about the vehicle. The owner’s manual will include
the Maintenance Schedule for all models.
In-Portfolio: Includes a Portfolio, Owner’s Manual, and
Warranty Booklet.
RETAIL SELL PRICE:
$35.00
Without Portfolio: Owner’s Manual only.
RETAIL SELL PRICE:
$25.00
Current and Past Model Order Forms
Service Publications are available for current and
past model GM vehicles. To request an order form,
please specify year and model name of the vehicle.
ORDER TOLL FREE: 1-800-551-4123
Monday-Friday 8:OO
AM - 6:OO PM
Eastern Time
For Credit Card Orders Only
(VISA-Mastercard-Discover), visit Helm, Inc.
on the
World Wide Web at: www.helminc.com
Or you can write to:
Helm, Incorporated
P.
0. Box 07130
Detroit, MI 48207
Prices are subject to change without notice and without
incurring obligation. Allow ample time for delivery.
Note to Canadian Customers: All listed prices are
quoted in
U.S. funds. Canadian residents are to make
checks payable
in U.S. funds.
7-1 2

Tires ..................................................... 5.63. 5-88
Buying New Tires
........................................ 5-66
Chains
....................................................... 5-70
Changing a Flat Tire
.................................... 5-71
Compact Spare Tire
..................................... 5-82
If a Tire Goes Flat
....................................... 5-70
Inflation
- Tire Pressure ............................... 5-64
Inspection and Rotation
................................ 5-64
Uniform Tire Quality Grading
......................... 5-67
Wheel Alignment and Tire Balance
................. 5-69
Wheel Replacement
..................................... 5-69
When It
Is Time for New Tires ...................... 5-66
To Use the Engine Coolant Heater
.................... 2-22
Top
of the Instrument Panel ............................. 5-85
Top Strap
...................................................... 1-48
Top Strap Anchor Location
............................... 1-50
Torque Lock
................................. ....... 2-29
Tow/Haul Mode Button
..................................... 2-25
Tow/Haul Mode Light
................................... 3-36
Towing Recreational Vehicle
..................................... 4-29
Towing a Trailer
.......................................... 4-31
Your Vehicle
............................................... 4-29
Trailer Brakes
................................................. 4-36
Trailer Wiring Harness
..................................... 4-41
Trailering Package
.......................................... 4-31
Transfer Case
................................................ 5-52
Transmission Fluid, Automatic
........................................... 5-25
Total Weight on Your Vehicle’s Tires
... ....... 4-35 Transmission
Operation. Automatic
.................... 2-23
Transmission. Transaxle. Transfer Case Unit
Repair Manual
............................................ 7-11
Trip Odometer
................................................ 3-25
Turn Signal/Multifunction Lever
........................... 3-6
Turn Signals When Towing a Trailer
.................. 4-38
Transportation Options
...................................... 7-9
Turn and Lane Change Signals
.......................... 3-6
U
Underbody Flushing Service ................. ..... 6-29
Underhood Fuse Block
.................... ..... 5-96
Understanding Radio Reception
.... ..... 3-50
Uniform Tire Quality Grading
......................... 5-67
United States
................................................... 7-4
Unlocking the Theft-Deterrent Feature
After a Power Loss
...................................... 3-49
Used Replacement Wheels
.............................. 5-70
Using Cleaner on Fabric
.................................. 5-84
Using HomeLink@
........................................... 2-37
v
Vehicle
Control
..................................................... 4-6
Loading
...................................................... 4-29
Symbols
......................................................... iv
Damage Warnings
........................................... iv
13