air condition CHEVROLET ASTRO 2003 Owner's Manual

Long Trip/Highway Definition
Follow this scheduled maintenance only if none of
the conditions from the Short Trip/City Scheduled
Maintenance are true. Do not use this schedule
if the
vehicle is used for trailer towing, driven in a dusty area
or used
off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions will cause engine oil
to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every
12 months, whichever occurs first).
Chassis Lubrication (or
12 months, whichever
occurs first). Drive Axle Fluid Check. Tire Rotation.
Every 15,000 Miles (25 000 km): Automatic
Transmission Service (severe conditions only).
Every 30,000 Miles (50 000 km): Fuel Filter
Replacement. Engine Air Cleaner Filter Replacement.
Front Wheel Bearing Repack (two-wheel drive only)
(or at each brake relining, whichever occurs first).
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (normal conditions).
Transfer Case Fluid Change.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
Engine Accessory Drive Belt Inspection.
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
6-6

12,000 Miles (20 000 km)
0 Change engine oil and filter (or every 3 months,
0 Lubricate chassis components (or every 3 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #.)
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire lnspection and Rotation on
15,000 Miles (25 000 km)
0 Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every 3 months,
whichever occurs first).
(See footnote #.)
CI Inspect engine air cleaner filter if you are driving in
dusty conditions. Replace filter
if necessary.
An Emission Control Service. (See footnote t.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
0 Change automatic transmission fluid and filter if the
vehicle
is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
18,000 Miles (30 000 km)
0 Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every 3 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).(See
footnote #.)
needed. Check constant velocity joints and axle seals
for leaking.
0 Rotate tires. See Tire lnspection and Rotation on
page
5-64 for proper rotation pattern and additional
information.
(See footnote +.)
6-8

42,000 Miles (70 000 km)
CI Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
U Lubricate chassis components (or every 3 months,
whichever occurs first).
(See footnote #.)
c1 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
45,000 Miles (75 000 km)
0 Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
Cl Lubricate chassis components (or every 3 months,
whichever occurs first).
(See footnote #.)
Cl Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
CI For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
U Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
U Inspect engine air cleaner filter if you are driving
in dusty conditions. Replace filter
if necessary.
An Emission Control Service. (See footnote t.)
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
6-1 1

57,000 Miles (95 000 km)
0 Change engine oil and filter (or every 3 months,
B Lubricate chassis components (or every 3 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #-)
needed. Check constant velocity joints and axle seals
for leaking.
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
0 Lubricate chassis components (or every 3 months,
whichever occurs first).
(See footnote #.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
U For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
U Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
0 Replace fuel filter. An Emission Control Service.
0 Replace engine air cleaner filter. An Emission
0 Rotate tires. See Tire Inspection and Rotation on
(See footnote
f.)
Control Service.
page
5-64 for proper rotation pattern and additional
information.
(See footnote +.)
6-1 3

75,000 Miles (125 000 km)
0 Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
U Lubricate chassis components (or every 3 months,
whichever occurs first).
(See footnote #.)
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
CII Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
0 Inspect engine air cleaner filter if you are driving
in dusty conditions. Replace filter
if necessary.
An Emission Control Service. (See footnote t.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
78,000 Miles (130 000 km)
0 Change engine oil and filter (or every 3 months,
0 Lubricate chassis components (or every 3 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #.)
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +.)
0 Rotate tires. See Tire Inspection and Rotation on
81,000 Miles (135 000 km)
U Change engine oil and filter (or every 3 months,
whichever occurs first).
An Emission Control Service.
U Lubricate chassis components (or every 3 months,
whichever occurs first).
(See footnote #.)
0 Check readfront axle fluid level and add fluid as
needed. Check constant velocity joints and axle seals
for leaking.
6-1 5

100,000 Miles (166 000 km)
0 Inspect spark plug wires. An Emission Control
Service.
0 Replace spark plugs. An Emission Control Service.
0 If you haven’t used your vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmission fluid, change
both the fluid and filter.
0 Change transfer case fluid.
Cl Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-28 for what to use.
Inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test cooling system and
pressure cap.An
Emission Control Service.
An Emission Control Service.
Cl Inspect engine accessory drive belt.
Long Trip/Highway Scheduled
Maintenance
The services shown in this schedule up to 100,000 miles
(166 000 km) should be repeated after 100,000 miles
(166 000 km) at the same intervals for the life of
this vehicle. The services shown at
150,000 miles
(240 000 km) should be repeated at the same interval
after
150,000 miles (240 000 km) for the life of this
vehicle.
See
Part 5: Owner Checks and Services on page 6-26
and Part C: Periodic Maintenance Inspections on
page 6-30.
Footnotes
t The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify the emission warranty or limit recall liability prior to
the completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the
maintenance be recorded.
# Lubricate the front suspension, ball joints and kingpin
bushings, steering linkage and transfer case shift linkage,
parking brake cable guides and brake pedal springs.
+ A good time to check your brakes is during tire
rotation. See Brake System Inspection
on page 6-31.
6-1 8

22,500 Miles (37 500 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote
#).
needed. Check constant velocity joints and axle seals
for leaking.
page
5-64 for proper rotation pattern and additional
information. (See footnote
+).
Ll Rotate tires. See Tire Inspection and Rotation on
30,000 Miles (50 000 km)
Cl Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
U Check readfront axle fluid level and add fluid as
whichever occurs first). An Emission Control Service.
whichever occurs first). (See footnote
#).
needed. Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
if you do not use your vehicle under any of these
conditions, change the
fluid and filter every
50,000 miles (83 000 km).
Ll Rotate tires. See Tire Inspection and Rotation on
page 5-64 for proper rotation pattern and additional
information.(See footnote
+).
(See footnote t).
Control Service.
B Replace fuel filter. An Emission Control Service.
0 Replace engine air cleaner filter. An Emission
6-20

52,500 Miles (87 500 km)
CI Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
An Emission
Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
60,000 Miles (100 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed.
Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
0 Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches 90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles
(83 000 km).
0 Rotate tires. See Tire Inspection and Rotation on
page 5-64
for proper rotation pattern and additional
information.
(See footnote +).
(See footnote t).
Control Service.
0 Replace fuel filter. An Emission Control Service.
0 Replace engine air cleaner filter. An Emission
6-22

82,500 Miles (137 500 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
90,000 Miles (150 000 km)
0 Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check rear/front axle fluid level and add fluid as
whichever
occurs first).
An Emission Control Service.
whichever occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
0 For Two-Wheel-Drive vehicles only: Clean and repack
the front wheel bearings (or at each brake relining,
whichever occurs first).
Q Change automatic transmission fluid and filter if the
vehicle is mainly driven under one or more of these
conditions:
- In heavy city traffic where the outside
temperature regularly reaches
90°F (32°C)
or higher.
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the fluid and filter every
50,000 miles (83 000 km).
0 Replace fuel filter. An Emission Control Service.
(See footnote
t).
0 Replace engine air cleaner filter. An Emission
Control Service.
0 Rotate tires. See Tire Inspection and Rotation on
page
5-64 for proper rotation pattern and additional
information.
(See footnote +).
6-24

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer’s
service department or other qualified service center
do these jobs. Make sure any necessary repairs
are completed at once.
Proper procedures to perform these services may be
found in a service manual. See
Service Publications
Ordering Information on page
7- 1 1.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals
if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page
2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-30