belt CHEVROLET ASTRO 2003 Repair Manual

97,500 Miles (162 500 km)
U Change engine oil and filter (or every 12 months,
0 Lubricate chassis components (or every 12 months,
0 Check readfront axle fluid level and add fluid as
whichever occurs first).
An Emission Control Service.
whichever
occurs first). (See footnote #).
needed. Check constant velocity joints and axle seals
for leaking.
page 5-64 for proper rotation pattern and additional
information.
(See footnote +).
0 Rotate tires. See Tire Inspection and Rotation on
100,000 Miles (166 000 km)
0 Inspect spark plug wires. An Emission Control
U Replace spark plugs. An Emission Control Service.
Service.
0 If you haven’t used your
vehicle under severe service
conditions listed previously and, therefore, haven’t
changed your automatic transmission fluid, change
both the fluid and filter.
150,000 Miles (240 000 km)
U Drain, flush and refill cooling system (or every
60 months since last service, whichever occurs first).
See
Engine Coolant on page 5-28 for what to use.
inspect hoses. Clean radiator, condenser, pressure
cap and neck. Pressure test the cooling system
and pressure cap.
An Emission Control Service.
U Inspect engine accessory drive belt. An Emission
Control Service.
0 Change transfer case fluid.
0 Inspect Positive Crankcase Ventilation (PCV) valve.
An Emission Control Service.
6-25

Part B: Owner Checks and Services
Listed in this part are owner checks and services
which should be performed at the intervals specified to
help ensure the safety, dependability and emission
control performance of your vehicle.
Be sure any necessary repairs are completed at once.
Whenever any fluids or lubricants are added to your
vehicle, make sure they are the proper ones, as shown
in Part D.
At Each Fuel Fill
It is important for you or a service station attendant to
perform these underhood checks at each fuel fill.
Engine Oil Level Check
Check the engine oil level and add the proper oil
if necessary. See Engine Oil on page 5-15 for
further details.
Engine Coolant Level Check
Check the engine coolant level and add DEX-COOL@
coolant mixture
if necessary. See Engine Coolant
on page
5-28 for further details.
Windshield Washer Fluid Level Check
Check the windshield washer fluid level in the windshield
washer tank and add the proper fluid
if necessary.
See
Windshield Washer Fluid on page 5-41 for
further details.
At Least Once a Month
Tire Inflation Check
Make sure tires are inflated to the correct pressures.
Don’t forget to check your spare tire. See
Tires on
page
5-63 for further details.
At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your belts,
buckles, latch plates, retractors and anchorages are
working properly. Look for any other loose or damaged
safety belt system parts. If you see anything that might
keep a safety belt system from doing its job, have it
repaired. Have any torn or frayed safety belts replaced.
Also look for any opened or broken air bag coverings,
and have them repaired or replaced. (The air bag
system does not need regular maintenance.)
6-26

Accessory Power Outlets ................................. 3-16
Activating the Theft-Deterrent Feature
................ 3-48
Adding Equipment to Your Air Bag-Equipped
Vehicle
....................................................... 1-70
Adding Washer Fluid
....................................... 5-41
Additional Program Information
......................... 7-1 0
Additives, Fuel ................................................. 5-6
Add-On Electrical Equipment
............................ 5-92
Add-on Equipment
.......................................... 4-31
Adjusting the Speakers (Balance/Fade)
........ 3-40, 3-43
Air Bag
Readiness Light
.......................................... 3-26
Air Bag System
.............................................. 1-62
Adding Equipment to Your
Air Bag-Equipped Vehicle
...................... 1-70
How Does an Air Bag Restrain?
.................... 1-67
Servicing Your Air Bag-Equipped Vehicle
......... 1-69
What Will You See After an Air Bag inflates?
...... 1-68
When Should an Air Bag Inflate?
................... 1-66
Where Are the Air Bags?
.............................. 1-64
All Overseas Locations
...................................... 7-5
All-Wheel Drive
............................................... 5-52
All-Wheel Drive (AWD) System
......................... 2-26
All-Wheel-Drive Service Light
............................ 3-35
Aluminum Wheels
........................................... 5-88
What
Makes an Air Bag Inflate?
.................... 1-67
Air CleanedFiIter, Engine
... ...................... 5-24
AM
............................................................... 3-50 AM-FM Radio
...................... ................ 3-39
Antenna, Fixed Mast
....................................... 3-50
Anti-lock Brake System
..................................... 4-7
Anti-Lock Brake, System Warning Light
.............. 3-29
Appearance Care
............................................ 5-83
Care of Safety Belts
.................................... 5-86
Chemical Paint Spotting
............................... 5-89
Cleaning the Inside of Your Vehicle
................ 5-83
Finish Damage
............................................ 5-88
Sheet Metal Damage
................................... 5-88
Underbody Maintenance
............................... 5-89
Weatherstrips
.............................................. 5-86
Ashtrays
........................................................ 3-17
Audio System(s)
............................................. 3-38
Audio Systems
AM-FM Radio
............................................. 3-39
Care of Your CD Player
............................... 3-50
Care of Your CDs
........................................ 3-50
Fixed Mast Antenna
..................................... 3-50
Radio with CQ
............................................ 3-41
Rear Seat Audio (RSA)
................................ 3-46
Setting the Time for Radios with HR and
MN Buttons
............................................. 3-38
Setting the Time for Radios with the
Set Button
.............................................. 3-38
Theft-Deterrent Feature
................................ 3-47
Understanding Radio Reception
..................... 3-50
Cleaning
the Outside of Your Vehicle
.............. 5-86
GM Vehicle Care/Appearance Materials
.......... 5-89
1

Automatic Headlamp System ..................
Automatic Transmission
Fluid
................................................
Automatic Transmission Check ................
Automatic Transmission Shift Lock Control
System Check
...................................
Operation .........................................
......... 3-13
......... 5-25
......... 2-23
......... 6-27
......... 6-28
Backing Up
.................................................... 4-38
Battery
.......................................................... 5-46
Battery Replacement
......................................... 2-6
Battery Run-Down Protection
............................ 3-1 6
Before Leaving on a Long Trip
......................... 4-21
Bench Seat
............................................ 1-1 1, 1-57
Body Lubrication Service
.................................. 6-27
Brake Parking
...................................................... 2-26
System Inspection
....................................... 6-31
System Warning Light
.................................. 3-28
Brake Adjustment
............................................ 5-45
Brake Fluid
.................................................... 5-42
Brake Pedal Travel
......................................... 5-45
Brake Wear
................................................... 5-45
Brakes
.......................................................... 5-42
Braking in Emergencies
..................................... 4-9
Break-In, New Vehicle
..................................... 2-19
Braking
........................................................... 4-6
Bucket Seats, Rear
......................................... 1-12 Bulb
Replacement
........................................... 5-55
Halogen Bulbs ............................................ 5-55
Headlamps
............................ ......... 5-55
Replacement Bulbs
.............................. 5-61
Taillamps
.................................................... 5-60
Front
Turn Signal Lamps
.............................. 5-59
Buying New Tires
................................... 5-66
C
California Fuel .................................................. 5-6
Canada
........................................................... 7-5
Canadian Owners
................................................ ii
Canadian Roadside Assistance ............ ....... 7-7
Cancelling the Sliding Door
Security Lock
.......................................... 2-12
Capacities and Specifications
........................ 5-99
Carbon Monoxide
............... ..... 4-24, 4-31, 2-30
Care of
Safety Belts
.... ~ ~ ~ ~ ..................... 5-86
Care of Your
CD Player
.......... ...., ............ ..... 3-50
CDS
.......................................................... 3-50
Cargo Vans
........................................... 1-41, 1-48
Center Passenger Position, Safety Belts
............. 1-27
Chains, Tires
..................................... ..... 5-70
Charging System Light
....................... ..... 3-27
Engine Light
.............................. , ..... 3-30
Check
Gages Warning Light
................................... 3-36
2

Daytime Running Lamps (DRL) ...................... 3-14
Defensive Driving
............................................. 4-2
Defogging and Defrosting
................................. 3-1 9
Directing the Airflow
........................................ 3-20
Disabling the Theft-Deterrent Feature
................. 3-49
Doing Your Own Service Work
........................... 5-3
Dome Lamps
.......................................... ~ ~~~ 3-16
Door Front Doors
............................................... 2-8
Locks
.......................................................... 2-7
Power Door Locks
......................................... 2-8
Programmable Automatic Door Locks
............... 2-9
Rear Doors
................................................. 2-13
Sliding Side Door
........................................ 2-10
Position, Safety Belt
..................................... 1-1 8
Driver Information System
................................ 2-42
At Night
..................................................... 4-14
City
........................................................... 4-19
Defensive
..................................................... 4-2
Drunken
....................................................... 4-3
Freeway
..................................................... 4-20
Hill and Mountain Roads
.............................. 4-22
In Rain and on Wet Roads ........................... 4-16
Winter
........................................................ 4-24
Driving On Grades
.......................................... 4-39
Driving on Snow or Ice
.................................... 4-24
Driver
Driving Driving
Through Deep Standing Water
............... 4-18
Driving Through Flowing Water
......................... 4-18
Driving with a Trailer
....................................... 4-37
E
Electrical System
Add-on Equipment
...................................... 5-92
Headlamp Wiring
......................................... 5-92
Fuses and
Circuit Breakers
........................... 5-93
Power Windows and Other Power Options
......... 5-92
Windshield Wiper Fuses
............................... 5-92
Emissions Inspection and
Engine Maintenance Programs
................................. 3-33
Air Cleaner/Filter
......................................... 5-24
Battery
....................................................... 5-46
Check and Service Engine Soon Light
............ 3-30
Coolant
...................................................... 5-28
Coolant Heater
............................................ 2-22
Coolant Temperature Gage
........................... 3-30
Cooling System Inspection
............................ 6-30
Cover
........................................................ 5-20
Engine Compartment Overview
...................... 5-14
Exhaust
..................................................... 2-30
Fan Noise
.................................................. 5-39
Oil
............................................................. 5-15
Starting
...................................................... 2-21
Overheating
................................................ 5-31
4

Engine Coolant Level Check ............................. 6-26
Engine Oil Additives
........................................ 5-18
Entry Lighting
................................................. 3-15
Erasing HomeLink@ Buttons
.............................. 2-37
Except Cargo Vans
................................. 1-38, 1-47
Express-Down Window
.................................... 2-1 7
Extender, Safety Belt
....................................... 1-34
Exterior Lamps
............................................... 3-12
Engine
Oil Level Check
................................... 6-26
Exit Lighting
................................................... 3-15
F
FabricKarpet ................................................. 5-83
Filter Engine Air Cleaner
...................................... 5-24
Finding a Station
.................................... 3-39, 3-41
Finish Care
.................................................... 5-87
Finish Damage
............................................... 5-88
Fixed Mast Antenna
........................................ 3-50
Flash-to-Pass
................. ........................... 3-7
Flat Tire
........................................................ 5-70
Fluid Flat Tire, Changing
......................................... 5-71
Automatic Transmission
................................ 5-25
Power Steering
........................................... 5-40
Windshield Washer
...................................... 5-41
FM
............................................................... 3-50
Following Distance
.......................................... 4-38 Footnotes
..... ................................ 6.7.
6-18
Front Axle
........ ................................... 5-54
Front Doors
..................................................... 2-8
Fuel
............................................................... 5-5
Additives ...................................................... 5-6
California Fuel
.............................................. 5-6
Filling a Portable Fuel Container
.................... 5-10
Filling Your Tank
........................................... 5-8
Fuels in Foreign Countries
.............................. 5-7
Gage
......................................................... 3-36
Gasoline Octane
........................................... 5-5
Gasoline Specifications .................................. 5-5
System Inspection
....................................... 6-30
Fuel Regulator
................................................ 2-21
Fuses Low Warning
Light
....................................... 3-37
Fuses and Circuit Breakers
........................... 5-93
Windshield Wiper
......................................... 5-92
G
Gage
Check Gages Warning Light
.......................... 3-36
Engine Coolant Temperature
......................... 3-30
Fuel
.......................................................... 3-36
Oil Pressure
............................................... 3-34
Speedometer
.............................................. 3-25
Voltmeter Gage
........................................... 3-28
Garage Door Opener
....................................... 2-34
5

Gasoline Octane
........................................................ 5-5
Specifications
............................................... 5-5
Gate Operator and Canadian Programming
........ 2-36
Glass Surfaces
............................................... 5-85
GM Mobility Program for Persons with
Disabilities
.................................................... 7-5
Hatch R
H
e I' ease ......................... ........ 2-15
Hazard Warning Flashers
............................... 3-4
Head Restraints
............................................... 1-5
Headlamp High/Low-Beam Changer
.................... 3-7
Headlamp Wiring
............................................ 5-92
Headlamps
.................................................... 5-55
Bulb Replacement
.................................... 5-55
Front Turn Signal Lamps
.................. ..... 5-59
Halogen Bulbs
............................ ........ 5-55
Highway Hypnosis
........................................... 4-22
Hill and Mountain Roads
.................................. 4-22
Hitches
.......................................................... 4-36
HomeLink Transmitter, Programming
.................. 2-35
HomeLink@ Transmitter
.................................... 2-34
Hood Checking Things Under
................................ 5-1 1
Release
..................................................... 5-1 1
Horn
............................................................... 3-5 How
to Add Coolant to the Coolant
How to Add Coolant to the Radiator
.................. 5-37
How to Add Fluid
............................................ 5-27
How to Check
........................................ 5-25, 5-64
How to Check Lubricant
................................... 5-53
How to Check Power Steering Fluid
.................. 5-40
How to Use This Manual
...................................... ii
Recovery Tank ........................................ 5-34
How to Wear Safety Belts Properly
................... 1-18
Hydroplaning
.................................................. 4-18
I
If No Steam Is Coming From
Your Engine
............................................ 5-32
If Steam Is Coming From Your Engine ........... 5-31
If the Light
Is Flashing ..................................... 3-32
If the Light
Is On Steady ................................. 3-32
If You Are Stuck in Sand, Mud, Ice or Snow
....... 4-28
If You Do Decide
To Pull A Trailer ..................... 4-32
If You're Caught in a Blizzard ........................... 4-26
Ignition Transmission Lock Check
...................... 6-29
Infants and Young Children, Restraints
............... 1-38
Inflation
- Tire Pressure ................................... 5-64
Inspection Brake System
............................................. 6-31
Engine Cooling System
................................ 6-30
Ignition Positions
............................................. 2-19
6

Inspection (cont.) Exhaust System
........................ ....... 6-30
Fuel System
............................................... 6-30
Part C
- Periodic Maintenance ....................... 6-30
Steering, Suspension and Front Drive Axle
Boot and Seal
......................................... 6-30
Throttle System
........................................... 6-31
Installing a Garage Door Opener
....................... 2-40
Instrument Panel Cluster
....................................................... 3-24
Overview
.................................................. 3-2
Instrument Panel Brightness Control
.............. 3-1 5
Instrument Panel Fuse Block ............................ 5-93
Interior Lamps
................................................ 3-15
Interior Plastic Components
.............................. 5-85
Introduction Transfer Case (All-Wheel Drive) Inspection
........ 6-31
Jump Starting
....................................... ... 5-47
Key Lock Cylinders Service
.............................. 6-27
Keys
............................................................... 2-2
Keyless Entry System
....................................... 2-4
L
Lamps
Exterior
...................................................... 3-12
Interior
....................................................... 3-15
Lap Belt
........................................................ 1-27
Lap-Shoulder Belt
................................... 1-18, 1-29
LATCH System
Child Restraints
........................................... 1-52
Securing a Child Restraint Designed for
the LATCH System
........................... . 1-54
Latches, Seatback
............................................ 1-6
Leather
......................................................... 5-85
Leaving Your Vehicle
....................................... 2-10
Leaving Your Vehicle With the
Engine Running
.......................................... 2-28
Light
Air Bag Readiness
....................................... 3-26
Brake System Warning
................................. 3-28
Charging System
......................................... 3-27
Check Gages Warning
................................. 3-36
Low Fuel Warning
....................................... 3-37
Malfunction Indicator
.................................... 3-30
Safety Belt Reminder
................................... 3-26
Security
.............................................. 3-35
Service All-Wheel-Drive
......................... 3-35
Tow/Haul Mode
........................................... 3-36
Lamps On Reminder
....................................... 3-14
Anti-Lock Brake System Warning
................... 3-29
7

Power Steering ................................................ 4-9
Programming the HomeLink Transmitter
............. 2-35
Programmable Automatic Door Locks
.................. 2-9
Q
Questions and Answers About
Safety Belts ......... 1-17
R
Radiator Pressure Cap ................. ............ 5-30
Radios
....................................... ............ 3-38
AM-FM
....................................... ........ 3-39
Care of Your CD Player
........................... 3-50
Care of Your CDs
.................................... 3-50
Radio with CD
............................................ 3-41
Rear Seat Audio
.......................................... 3-46
Setting the Time for Radios with HR and
MN Buttons
......................................... 3-38
Setting the Time for Radios with the
Set Buttons
............................. ........ 3-38
Theft-Deterrent
........................ ........ 3-47
Understanding Reception
.......................... 3-50
Reading Lamps
.............................................. 2-40
Rear Air Conditioning System
........................... 3-20
Rear Axle
...................................................... 5-53
Rear Climate Control System
............................ 3-21
Rear Doors
.................................................... 2-13
Rear Heating System
...................................... 3-19 Rear
Rear
Rear Rear
Rear
Rear Safety Belt
Comfort Guides
...................... 1-32
Seat Audio
............................................. 3-46
Seat Operation
......................................... 1-7
Seat Outside Passenger Positions
............. 1-29
Seat Passengers, Safety Belts
.................. 1-29
Window Defoqqer
.................................... 3-21
Rearview Mirrors 2-32 -- .............................................
Reclining Seatbacks .......................................... 1-4
Recreational Vehicle Towing
............................. 4-29
Reinstalling the Engine Cover
........................... 5-23
Remote Keyless Entry System
............................ 2-4
Remote Keyless Entry System, Operation
............ 2-5
Removing the Engine Cover
............................. 5-20
Removing the Flat Tire and Installing the
Spare Tire
.................................................. 5-76
Removing the Rear Seats
.................................. 1-7
Removing the Spare Tire and
Tools ................... 5-72
Removing the Wheel Covers
............................ 5-75
Replacement Bulbs
......................................... 5-61
Replacing Brake System Parts
.......................... 5-46
Replacing Restraint System Parts
After a Crash
.............................................. 1-71
Replacing the Rear Seats
.................................. 1-9
Reporting Safety Defects Canadian Government
.................................. 7-11
General Motors
........................................... 7-11
United States Government
............................ 7-10
Reprogramming a Single HomeLink@ Button
....... 2-37
Resetting Defaults
........................................... 2-37
10

Restraint System Check ..................... ... 6-26
Checking Your Restraint Systems
..... ... 1-71
Replacing Restraint System Parts
After a Crash
....................................... 1-71
Checking
.................................................... 1-71
Restraints, Head
............................................... 1-5
Retained Accessory Power (RAP)
...................... 2-20
Right Front Passenger Position, Safety Belts
......... 1-27
Roadside Assistance Program
....................................... 7-6
Rocking Your Vehicle To Get It Out
................... 4-28
Running Your Engine While You Are Parked
....... 2-31
Restraint Systems
Replacing Parts
........................................... 1-71
Safety Belt
Safety Belts
Reminder Light
... .................................. 3-26
Care
of ...................................................... 5-86
Center Passenger Position
............................ 1-27
Driver Position
............................................ 1-1 8
How to Wear Safety Belts Properly ................ 1-18
Questions and Answers About Safety Belts
........ 1-1 7
Rear Safety Belt Comfort Guides for
Children and Small Adults
......................... 1-32
Rear Seat Passengers
................................. 1-29
Right Front Passenger Position
...................... 1-27 Safety Belts
(cont.)
Safety Belt Extender
.................................... 1-34
Safety Belts Are for Everyone
....................... 1-13
Safety Belt
Use During Pregnancy
................. 1-26
Safety Chains
................................................. 4-36
Safety Warnings and Symbols
.............................. III
Sealed Beam Headlamp .................................. 5-55
Seatback Latches ............................................. 1-6
Seats Bench Seat
.......... ..........., ........ 1-11
Bucket Seats, Rear
................... ........ 1-12
Head Restraints
............................................ 1-5
Manual
........................................................ 1-2
Manual Lumbar
............................................. 1-3
Power Seat
.................................................. 1-3
Rear Seat Operation
...................................... 1-7
Reclining Seatbacks
...................................... 1-4
Seatback Latches
.......................................... 1-6
Center Seat Position
.................................... 1-57
Designed for the LATCH System
................... 1-54
Rear Outside Seat Position ........................... 1-54
Right Front Seat Position
.............................. 1-59
Security Light
................................................. 3-35
Selecting the Right Schedule, Maintenance
.......... 6-5
Selecting the Fan Speed
.................................. 3-20
Service
........................................................... 5-3
Adding Equipment to the Outside of
Your Vehicle
.............................................. 5-4
All-Wheel-Drive Light
.................................... 3-35
...
Securing a Child Restraint
11