power steering CHEVROLET ASTRO 2003 Owners Manual

Starting and Operating
Your Vehicle
New Vehicle Break-in
Nofice: Your vehicle doesn’t need an elaborate
“break-in.” But
it will perform better in the long run
if you follow these guidelines:
e
e
Keep your speed at 55 mph (88 km/h) or less
for
the first 500 miles (805 km).
Don’t drive at any one speed
- fast or
slow
- for the first 500 miles (805 km).
Don’t make full-throttle starts.
Avoid making hard stops for the first
200 miles
(322 km) or so. During this time your new
brake linings aren’t yet broken in. Hard stops
with new linings can mean premature wear and
earlier replacement. Follow this breaking-in guideline every time you get new brake linings.
Don’t tow a trailer during break-in. See “Towing
a Trailer” in the Index for more information.
Ignition Positions
With the key in the ignition, you can turn it to five
different positions.
C
A
A (ACCESSORY): This position lets you use things like
the radio, power windows and windshield wipers when
the engine is off.
To get into ACCESSORY, push in the
key and turn it toward you. Your steering wheel will
remain locked, just as it was before you inserted the key.
2-1 9

Notice: Don’t operate accessories in the
ACCESSORY position for long periods of time.
Prolonged operation of accessories in the
ACCESSORY position could drain your battery
and prevent you from starting your vehicle.
B (LOCK): This position locks your ignition, steering
wheel and transmission. It’s a theft-deterrent feature.
You will only be able to remove your key when the
ignition is turned to LOCK.
Notice: If your key seems stuck in LOCK and you
can’t turn
it, be sure you are using the correct key;
if
so, is it all the way in? If it is, then turn the
steering wheel left and right while you turn the key hard. Turn the key only with your hand. Using a
tool to force
it could break the key or the ignition
switch. If none of this works, then your vehicle needs service.
C (OFF): This position lets you turn off the engine but
still turn the steering wheel. Use
OFF if you must
have your vehicle in motion while the engine is
off
(for example, if your vehicle is being towed).
D (RUN): This is the position for driving.
E (START): This position starts your engine.
Retained Accessory Power (RAP)
Your vehicle is equipped with a Retained Accessory
Power (RAP) feature which will allow certain features
on your vehicle to continue to work up to
20 minutes
after the ignition key is turned
to OFF.
Your radio, power windows and overhead console will
work when the ignition key is in RUN or ACCESSORY
Once the key is turned from RUN to
OFF, these
features will continue to work for up to
20 minutes or
until a door is opened.
2-20

Engine Coolant Heater
If your vehicle has this
feature,
in very cold
weather, 0°F
(-8°C) or
colder, the engine coolant heater can help. You’ll get
easier starting and better
fuel economy during engine warm-up.
Usually, the coolant heater should be plugged in a
minimum of four hours prior to starting your vehicle.
At temperatures above 32°F
(OOC), use of the coolant
heater is not required.
To Use the Engine Coolant Heater
1. Turn off the engine.
2. Open the hood and unwrap the electrical cord.
The engine coolant heater cord is located on the
driver’s side of the engine compartment, near
the power steering fluid reservoir. 3.
Plug
it into a normal, grounded 1 IO-volt AC outlet.
Plugging the cord i ..__ _.. mgrounc,, ,utlet
could cause an electrical shock.
Also, the
wrong kind of extension cord could overheat
and cause a fire. You could be seriously
injured. Plug the cord into
a properly grounded
three-prong
11 0-volt AC outlet. If the cord
won’t reach, use a heavy-duty three-prong
extension cord rated for at least
15 amps.
4. Before starting the engine, be sure to unplug and
store the cord as it was before to keep it away
from moving engine parts.
If you don’t, it could be
damaged.
How long should you keep the coolant heater plugged
in? The answer depends on the outside temperature, the
kind of oil you have, and some other things. Instead
of trying to list everything here, we ask that you contact
your dealer
in the area where you’ll be parking your
vehicle. The dealer can give you the best advice for that
particular area.
2-22

All-Wheel Drive
If your vehicle has all-wheel drive, your engine’s driving
power is sent
to all four wheels for extra traction
when needed.
This is like four-wheel drive, but there is no separate
lever or switch to engage or disengage the front axle.
It is fully automatic, and adjusts itself as needed for
road conditions.
You may experience a brief vehicle vibration upon
acceleration when driving in slippery conditions.
This is normal and is an indication that the all-wheel
drive system is functioning properly.
Parking Brake
To set the parking brake, hold the regular brake pedal
down with your right foot.
Push down the parking brake pedal with your left foot.
If the ignition is on, the brake system warning light
will come on.
To release the parking brake, hold the regular brake
pedal down.
Pull the brake release lever located on the
lower left side of the steering column.
Notice: Driving with the parking brake on can
cause your rear brakes to overheat. You may have
to replace them, and you could also damage
other parts
of your vehicle.
If you are towing a trailer and are parking on a hill,
see
Towing a Trailer on page 4-31. That section shows
what to do first to keep the trailer from moving.
2-26

Remember: Anti-lock doesn’t change the time you need
to get your foot up to the brake pedal or always
decrease stopping distance. If you get too close to the
vehicle in front of you, you won’t have time to apply
your brakes
if that vehicle suddenly slows or stops.
Always leave enough room up ahead to stop, even
though you have anti-lock brakes.
Using Anti-Lock
Don’t pump the brakes. Just hold the brake pedal down
firmly and let anti-lock work for you. You may feel
the brakes vibrate, or you may notice some noise, but
this is normal.
Braking in Emergencies
With anti-lock, you can steer and brake at the same
time. In many emergencies, steering can help you more
than even the very best braking.
Power Steering
If you lose power steering assist because the engine
stops or the system is not functioning, you can steer but
it will take much more effort.
Steering Tips
Driving on Curves
It’s important to take curves at a reasonable speed.
A lot of the “driver lost control” accidents mentioned on
the news happen on curves. Here’s why:
Experienced driver or beginner, each of us is subject
to the same laws of physics when driving on curves.
The traction of the tires against the road surface makes
it possible for the vehicle to change its path when
you turn the front wheels. If there’s no traction, inertia
will keep the vehicle going in the same direction.
If you’ve ever tried to steer a vehicle on wet ice,
you’ll understand this.
The traction you can get in a curve depends on the
condition of your tires and the road surface, the angle at
which the curve is banked, and your speed. While you’re
in a curve, speed is the one factor you can control.
4-9

Section 5 Service and Appearance Care
Service .......................................................... -5-3
Doing Your Own Service Work
......................... 5-3
Adding Equipment to the Outside of
Your Vehicle
.............................................. 5-4
Fuel ................................................................ 5.5
Gasoline Octane ........................................... -5-5
Gasoline Specifications .................................... 5.5
California Fuel ............................................. -56
Additives
....................................................... 5.6
Fuels in Foreign Countries
............................... 5.7
Filling Your Tank
............................................ 5-8
Filling a Portable Fuel Container
..................... 5-10
Checking Things Under the Hood .................... 5-1 1
Hood Release .............................................. 5.11
Engine Compartment Overview
...................... 5.14
Engine Oil
................................................... 5.15
Engine Cover ................. .... ........ 5.20
Engine Air Cleaner/Filter
................. ........ 5.24
Automatic Transmission Fluid
...................... 5.25
Engine Coolant ............................................. 5.28
Radiator Pressure Cap
.................................. 5.30
Engine Overheating
....................................... 5.31
Cooling System
............................................ 5.33
Engine Fan Noise
......................................... 5.39
Power Steering Fluid
..................................... 5.40
Windshield Washer Fluid
................................ 5.41 Brakes
........................................................ 5.42
Battery
........................................................ 5-46
Jump Starting
............................................... 5-47
All-Wheel Drive .............................................. 5-52
Rear Axle ....................................................... 5-53
Front Axle ...................................................... 5-54
Bulb Replacement .......................................... 5-55
Halogen Bulbs .............................. ..... 5-55
Headlamps .................................. ..... 5-55
Front Turn Signal Lamps ............................... 5-59
Replacement Bulbs
....................................... 5-61
Windshield Wiper Blade Replacement .............. 5-62
Tires .............................................................. 5.63
Inflation
- Tire Pressure ................................ 5-64
Tire Inspection and Rotation
........................... 5-64
When It
Is Time for New Tires ....................... 5-66
Buying New Tires
......................................... 5-66
Uniform Tire Quality Grading
.......................... 5-67
Wheel Alignment and Tire Balance
.................. 5-69
Wheel Replacement
...................................... 5-69
Tire Chains
.................................................. 5-70
If a Tire Goes Flat ........................................ 5.70
Changing a Flat Tire ..................................... 5.71
Compact Spare Tire ...................................... 5-82
Taillamps
.................................................... 5-60
5- 1

A. Windshield Washer Fluid
B. Engine Coolant
C. Engine
Oil Dipstick
D. Transmission Dipstick
E. Engine Air Cleaner/Filter
F. Engine Oil Fill
G. Brake Master Cylinder Reservoir
H. Power Steering Fluid Reservoir
I. Battery
Engine Oil
It is important to keep engine oil at the proper level. The engine oil dipstick has a yellow ring and is located
near the center of the engine compartment. See
Engine
information on location.
Checking Engine Oil Compartment Overview on page 5- 14 for more
It’s a good idea to check your engine oil every time
you
get fuel. In order to get an accurate reading, the oil Turn off the engine and give the oil several minutes to
must be warm and the vehicle must be on level ground. drain back into the
Oil pan. If YOU don’t, the oil dipstick
might not show the actual level.
Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
5-1 5

Power Steering Fluid
When to Check Power Steering Fluid
It is not necessary to regularly check power steering fluid
unless you suspect there is a leak in the system or
you hear an unusual noise. A fluid loss in this system
could indicate a problem. Have the system inspected
and repaired. See
Engine Compartment Overview
on page
5-14 for reservoir location.
How to Check Power Steering Fluid
Turn the key off, let the engine compartment cool down,
wipe the cap and the top of the reservoir clean, then
unscrew the cap and wipe the dipstick with a clean rag.
Replace the cap and completely tighten
it. Then remove
the cap again and
look at the fluid level on the dipstick.
The level should be at the
FULL COLD mark. If
necessary, add only enough fluid to bring the level up to
the mark.
What to Use
To determine what kind of fluid to use, see Part D:
Recommended Fluids and Lubricants on page 6-32.
Always use the proper fluid. Failure to use the proper
fluid can cause leaks and damage hoses and seals.
5-40

Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall).
You should let your dealer’s
service department or other qualified service center
do these jobs. Make sure any necessary repairs
are completed at once.
Proper procedures to perform these services may be
found in a service manual. See
Service Publications
Ordering Information on page
7- 1 1.
Steering, Suspension and Front
Drive Axle Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals
if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system.
Look for broken, damaged,
missing or out-of-position parts as well as open seams,
holes, loose connections or other conditions which
could cause a heat build-up in the floor pan or could let
exhaust fumes into the vehicle. See
Engine Exhaust
on page
2-30.
Fuel System Inspection
Inspect the complete fuel system for damage or leaks.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they
are cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the
outside of the radiator and air conditioning condenser.
To help ensure proper operation, a pressure test of
the cooling system and pressure cap is recommended
at least once a year.
6-30

Part D: Recommended Fluids
and Lubricants
Fluids and lubricants identified below by name, part
number or specification may be obtained from your
dealer.
Engine Coolant
t
I
Hydraulic
Brake System
Windshield Washer Solvent
Fluid/Lubricant
Engine oil with the American
Petroleum Institute Certified for
Gasoline Engines starburst symbol
of the proper viscosity.
To determine
the preferred viscosity for your
vehicle’s engine, see
Engine Oil
on page 5- 15.
50/50 mixture of clean, drinkable
water and use only DEX-COOL
Coolant. See
Engine Coolant on
page
5-28.
Delco Supreme 11 Brake Fluid
or equivalent DOT-3 brake fluid.
GM Optikleen Washer Solvent
or equivalent.
Usage I Fluid/Lubricant
~~~~~
Chassis Lubricant (GM Part
No. U.S. 12377985, in Canada
88901242, or equivalent) or lubricant meeting requirements of
NLGl #2, Category LB or GC-LB. Parking Brake
Cable Guides
GM Power Steering Fluid
(GM Part
No. US. 1052884, in
Canada 993294, or equivalent).
System Power
Automatic
I DEXRON-Ill Automatic
Transmission
Transmission
Fluid.
Key Lock
Cylinders Multi-Purpose
Lubricant, Superlube
(GM Part No.
U.S. 12346241,
in Canada 10953474, or equivalent).
Chassis Lubrication Chassis Lubricant (GM Part
No. U.S. 12377985,
in Canada
88901 242, or equivalent) or lubricant
meeting requirements of NLGl#2,
Category LB or GC-LB.
Front Wheel
Bearings Wheel
bearing lubricant meeting
requirements of NLGl#2,
Category GC or GC-LB (GM Part
No. U.S. 1051344,
in Canada 993037, or equivalent).
6-32