trailer CHEVROLET ASTRO 2004 Service Manual

60,000 Miles (100 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qFor Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs ®rst).
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
qReplace fuel ®lter.An Emission Control Service. (See
footnote ²).
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An Emission Control Service.
67,500 Miles (112 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
6-20

75,000 Miles (125 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qInspect engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An
Emission Control Service. (See footnote ².)
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
82,500 Miles (137 500 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
6-21

90,000 Miles (150 000 km)
qChange engine oil and ®lter (or every 12 months,
whichever occurs ®rst).An Emission Control
Service.
qLubricate chassis components (or every 12 months,
whichever occurs ®rst).(See footnote #).
qFor Two-Wheel-Drive vehicles only: Clean and
repack the front wheel bearings (or at each
brake relining, whichever occurs ®rst).
qChange automatic transmission ¯uid and ®lter if the
vehicle is mainly driven under one or more of these
conditions:
þ In heavy city traffic where the outside
temperature regularly reaches 90ÉF (32ÉC) or
higher.
þ In hilly or mountainous terrain.
þ When doing frequent trailer towing.
þ Uses such as found in taxi, police or delivery
service.
If you do not use your vehicle under any of these
conditions, change the ¯uid and ®lter every 50,000 miles
(83 000 km).
qReplace fuel ®lter.An Emission Control Service. (See
footnote ²).
qReplace engine air cleaner ®lter. SeeEngine Air
Cleaner/Filter on page 5-20for more information.An Emission Control Service.
qRotate tires. SeeTire Inspection and Rotation on
page 5-62for proper rotation pattern and additional
information.(See footnote +).
6-22

Driver
Position, Safety Belt.....................................1-18
Driver Information System................................2-38
Driving
At Night.....................................................4-14
City...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-16
Winter........................................................4-24
Driving On Grades..........................................4-42
Driving on Snow or Ice....................................4-25
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
Driving with a Trailer.......................................4-41
E
Electrical System
Add-On Equipment......................................5-95
Fuses and Circuit Breakers...........................5-96
Headlamp Wiring.........................................5-96
Power Windows and Other Power Options......5-96
Windshield Wiper Fuses...............................5-96
Emissions Inspection and Maintenance
Programs...................................................3-33Engine
Air Cleaner/Filter.........................................5-21
Battery.......................................................5-42
Check and Service Engine Soon Light............3-30
Coolant......................................................5-25
Coolant Heater............................................2-20
Coolant Temperature Gage...........................3-30
Cooling System Inspection............................6-28
Cover........................................................5-17
Drive Belt Routing......................................5-105
Engine Compartment Overview......................5-12
Exhaust.....................................................2-28
Fan Noise..................................................5-36
Oil .............................................................5-13
Overheating................................................5-28
Starting......................................................2-19
Engine Coolant Level Check.............................6-24
Engine Oil Additives........................................5-16
Engine Oil Level Check...................................6-24
Entry Lighting.................................................3-15
Erasing HomeLinkžButtons..............................2-33
Event Data Records (EDR)................................ 7-9
Except Cargo Vans.................................1-38, 1-47
Exit Lighting...................................................3-15
Express-Down Window....................................2-15
Extender, Safety Belt.......................................1-34
Exterior Lamps...............................................3-12
5

H
Hatch Release................................................2-13
Hazard Warning Flashers................................... 3-4
Head Restraints............................................... 1-5
Headlamp High/Low-Beam Changer.................... 3-7
Headlamp Wiring............................................5-96
Headlamps....................................................5-50
Bulb Replacement.......................................5-49
Front Turn Signal Lamps..............................5-53
Halogen Bulbs............................................5-49
Highway Hypnosis...........................................4-22
Hill and Mountain Roads..................................4-22
Hitches..........................................................4-39
HomeLink
žTransmitter, Programming................2-31
Hood
Checking Things Under.................................. 5-9
Release.....................................................5-10
Horn............................................................... 3-5
How to Add Coolant to the Coolant
Recovery Tank............................................5-32
How to Add Coolant to the Radiator..................5-34
How to Add Fluid............................................5-25
How to Check........................................5-23, 5-67
How to Check Lubricant...................................5-48
How to Check Power Steering Fluid..................5-37How to Inspect the Engine Air
Cleaner/Filter..............................................5-22
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-18
Hydroplaning..................................................4-18
I
If No Steam Is Coming From Your Engine..........5-29
If Steam Is Coming From Your Engine...............5-28
If the Light Is Flashing.....................................3-32
If the Light Is On Steady.................................3-32
If You Are Caught in a Blizzard.........................4-26
If You Are Stuck in Sand, Mud, Ice or Snow.......4-28
If You Do Decide To Pull A Trailer.....................4-36
Ignition Positions.............................................2-17
Ignition Transmission Lock Check......................6-27
Infants and Young Children, Restraints...............1-38
In¯ation - Tire Pressure...................................5-66
Inspection
Brake System.............................................6-29
Engine Cooling System................................6-28
Exhaust System..........................................6-28
Fuel System...............................................6-28
Part C - Periodic Maintenance.......................6-28
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-28
7

Locks
Door........................................................... 2-6
Leaving Your Vehicle..................................... 2-8
Power Door.................................................. 2-7
Programmable Automatic Door Locks............... 2-7
Long Trip/Highway De®nition.............................. 6-6
Long Trip/Highway Intervals............................... 6-6
Long Trip/Highway Scheduled Maintenance........6-16
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-37
Luggage Carrier..............................................2-41
Lumbar
Manual Controls............................................ 1-3
M
Maintenance, Normal Replacement Parts..........5-104
Maintenance Schedule
At Each Fuel Fill.........................................6-24
At Least Once a Month................................6-24
At Least Once a Year..................................6-25
At Least Twice a Year..................................6-24
Brake System Inspection..............................6-29
Engine Cooling System Inspection.................6-28
Exhaust System Inspection...........................6-28Maintenance Schedule (cont.)
Fuel System Inspection................................6-28
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-16
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-24
Part C - Periodic Maintenance Inspections......6-28
Part D - Recommended Fluids
and Lubricants.........................................6-30
Part E - Maintenance Record........................6-32
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-28
Throttle System Inspection............................6-29
Transfer Case and Front Axle (All-Wheel
Drive) Inspection......................................6-29
Using Your................................................... 6-4
Your Vehicle and the Environment................... 6-2
Maintenance When Trailer Towing.....................4-44
Making Turns.................................................4-42
Malfunction Indicator Light................................3-30
Manual Lumbar Controls.................................... 1-3
9

Starting Your Engine.......................................2-19
Steering.......................................................... 4-9
Steering in Emergencies..................................4-10
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..............................6-28
Steering Tips................................................... 4-9
Storage Areas................................................2-34
Convenience Net.........................................2-41
Luggage Carrier..........................................2-41
Overhead Console.......................................2-36
Storing a Flat or Spare Tire and Tools...............5-85
Stuck in Sand, Mud, Ice or Snow......................4-28
Sun Visors.....................................................2-15
Sunglasses Storage Compartment.....................2-40
T
Taillamps.......................................................5-54
Theft-Deterrent, Radio.....................................3-47
Theft-Deterrent Systems...................................2-16
Passlock
ž...................................................2-16
Throttle System Inspection...............................6-29
Tilt Wheel........................................................ 3-5
Tire In¯ation Check.........................................6-24
Tire Sidewall Labeling......................................5-57
Tire Size.......................................................5-62
Tire Terminology and De®nitions........................5-63Tires.............................................................5-56
Buying New Tires........................................5-70
Chains.......................................................5-74
Changing a Flat Tire....................................5-75
Compact Spare Tire.....................................5-86
If a Tire Goes Flat.......................................5-74
In¯ation - Tire Pressure................................5-66
Inspection and Rotation................................5-68
Uniform Tire Quality Grading.........................5-71
Wheel Alignment and Tire Balance.................5-72
Wheel Replacement.....................................5-72
When It Is Time for New Tires......................5-69
To Use the Engine Coolant Heater....................2-20
Top Strap......................................................1-48
Top Strap Anchor Location...............................1-50
Torque Lock...................................................2-27
Total Weight on Your Vehicle's Tires..................4-39
Tow/Haul Mode...............................................4-36
Tow/Haul Mode Button.....................................2-23
Tow/Haul Mode Light.......................................3-36
Towing
Recreational Vehicle.....................................4-29
Towing a Trailer..........................................4-35
Your Vehicle...............................................4-29
Trailer Brakes.................................................4-40
Trailer Wiring Harness.....................................4-44
Trailering Package..........................................4-35
14

Transfer Case................................................5-47
Transmission
Fluid, Automatic...........................................5-22
Transmission Operation, Automatic....................2-21
Transmission, Transaxle, Transfer Case Unit
Repair Manual............................................7-12
Transportation Options...................................... 7-8
Trip Odometer................................................3-25
Turn and Lane Change Signals.......................... 3-6
Turn Signal/Multifunction Lever........................... 3-6
Turn Signals When Towing a Trailer..................4-42
U
Underbody Flushing Service.............................6-27
Underhood Fuse Block....................................5-99
Understanding Radio Reception........................3-50
Uniform Tire Quality Grading............................5-71
United States ± Customer Assistance.................. 7-4
Unlocking the Theft-Deterrent Feature After a
Power Loss................................................3-49
Used Replacement Wheels..............................5-73
Using Cleaner on Fabric..................................5-87
Using HomeLink
ž...........................................2-33
V
Vehicle
Control........................................................ 4-6
Damage Warnings........................................... iv
Loading......................................................4-30
Symbols......................................................... iv
Vehicle Data Collection and Event
Data Records............................................... 7-9
Vehicle Identi®cation
Number (VIN).............................................5-95
Service Parts Identi®cation Label...................5-95
Vehicle Storage..............................................5-42
Ventilation Adjustment......................................3-20
Visor Vanity Mirror..........................................2-15
Visors...........................................................2-15
Voltmeter Gage..............................................3-28
W
Warning Lights, Gages and Indicators................3-23
Warnings
Hazard Warning Flashers............................... 3-4
Other Warning Devices.................................. 3-5
Safety and Symbols......................................... iii
Vehicle Damage.............................................. iv
15

Washing Your Vehicle......................................5-90
Weatherstrip Lubrication...................................6-25
Weight of the Trailer........................................4-37
Weight of the Trailer Tongue.............................4-38
What Kind of Engine Oil to Use........................5-14
What to Do with Used Oil................................5-17
What to Use..........................5-26, 5-37, 5-38, 5-48
Wheels
Alignment and Tire Balance..........................5-72
Replacement...............................................5-72
When to Add Engine Oil..................................5-14
When to Change Engine Oil.............................5-16
When to Check..............................................5-67
When to Check and Change............................5-22
When to Check Lubricant.................................5-48
When to Check Power Steering Fluid................5-37
When to Inspect the Engine Air
Cleaner/Filter..............................................5-21
When You Are Ready to Leave After
Parking on a Hill.........................................4-43Where to Put the Restraint...............................1-47
Why Safety Belts Work....................................1-14
Windows.......................................................2-14
Manual......................................................2-14
Power........................................................2-15
Windshield Washer........................................... 3-8
Fluid..........................................................5-38
Windshield Washer Fluid Level Check................6-24
Windshield Wiper
Blade Replacement......................................5-56
Fuses........................................................5-96
Windshield Wipers............................................ 3-8
Winter Driving................................................4-24
Wiper Blade Check.........................................6-25
Y
Your Vehicle and the Environment....................... 6-2
16