check engine CHEVROLET AVEO 2002 Service Owners Manual

Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-21
B
Battery..........................................................5-35
Before Leaving on a Long Trip.........................4-19
Brake
Anti-Lock Brake System (ABS)........................ 4-7
Emergencies................................................ 4-8
Parking......................................................2-26
System Inspection.......................................6-24
System Warning Light..................................3-27
Brakes..........................................................5-32
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-17
Bulb Replacement...........................................5-40
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
Headlamp Aiming........................................5-39
Headlamps.................................................5-40
Replacement Bulbs......................................5-44
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-43
Turn Signal Lamps......................................5-42
Buying New Tires...........................................5-54
C
California Fuel.................................................. 5-5
California Proposition 65 Warning....................... 5-3
Canadian Owners................................................ ii
Capacities and Specifications............................5-80
Carbon Monoxide.............2-9, 2-11, 2-30, 4-22, 4-35
Care of
Safety Belts................................................5-69
Your CD Player...........................................3-71
Your CDs ...................................................3-71
Center Rear Passenger Position, Safety Belts.....1-28
Chains, Tire...................................................5-57
Charging System Light....................................3-33
Check
Engine Light...............................................3-34
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-72
Child Restraints
Child Restraint Systems...............................1-36
Infants and Young Children...........................1-32
Lower Anchors and Tethers for Children..........1-42
Older Children.............................................1-30
Securing a Child Restraint in a
Rear Seat Position...................................1-49
Securing a Child Restraint in the
Right Front Seat Position..........................1-51
Where to Put the Restraint...........................1-40
Cigarette Lighter.............................................3-17
2

Driver
Position, Safety Belt.....................................1-18
Seat Height Adjuster...................................... 1-3
Driving
At Night.....................................................4-14
City ...........................................................4-17
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-18
Hill and Mountain Roads..............................4-20
In Rain and on Wet Roads...........................4-15
Rocking Your Vehicle to Get it Out.................4-26
Winter........................................................4-22
E
Electrical System
Add-On Equipment......................................5-74
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Headlamp Wiring.........................................5-75
Instrument Panel Fuse Block.........................5-76
Power Windows and Other Power Options......5-75
Windshield Wiper Fuses...............................5-75
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-35
Check and Service Engine Soon Light............3-34
Coolant......................................................5-22
Coolant Heater............................................2-20Engine (cont.)
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-24
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-13
Overheating................................................5-24
Starting......................................................2-19
Event Data Recorders (EDR)............................7-10
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-72
Fixed Mast Antenna........................................3-71
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-58
Flat Tire, Changing.........................................5-58
Flat Tire, Storing.............................................5-65
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-21
Power Steering...........................................5-30
Windshield Washer......................................5-31
Fog Lamp Light..............................................3-38
Fog Lamps ....................................................3-15
4

Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-30
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-30
System Inspection.......................................6-23
Fuses
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Instrument Panel Fuse Block.........................5-76
Windshield Wiper.........................................5-75
G
Gage
Engine Coolant Temperature.........................3-28
Fuel..........................................................3-30
Speedometer..............................................3-25
Tachometer.................................................3-25
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-34
GM Mobility Reimbursement Program.................. 7-6
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-5
Headlamp
Aiming .......................................................5-39
Headlamp Wiring............................................5-75
Headlamps....................................................5-40
Bulb Replacement.......................................5-40
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-13
Turn Signal Lamps......................................5-42
Heater...........................................................3-18
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-29
Highway Hypnosis...........................................4-20
Hill and Mountain Roads..................................4-20
Hold Mode Light.............................................3-34
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-17
Hydraulic Clutch.............................................5-21
5

Light (cont.)
Malfunction Indicator....................................3-34
Oil Pressure...............................................3-37
Passenger Airbag Status Indicator..................3-26
Safety Belt Reminder...................................3-32
Safety Belt Reminder Tone...........................3-25
Loading Your Vehicle.......................................4-27
Lockout Protection............................................ 2-9
Locks
Central Door Unlocking System....................... 2-7
Door ........................................................... 2-7
Lockout Protection......................................... 2-9
Rear Door Security Locks............................... 2-8
Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-30
M
Maintenance, Normal Replacement Parts............5-81
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-20
At Least Twice a Year..................................6-19
Brake System Inspection..............................6-24
Engine Cooling System Inspection.................6-24
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-23
PartD-Recommended Fluids and Lubricants....6-25
PartE-Maintenance Record........................6-27
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-23
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-34
Manual Seats................................................... 1-2
Manual Transaxle
Fluid..........................................................5-21
Operation...................................................2-25
Manual Windows............................................2-12
Mirrors
Manual Rearview Mirror................................2-32
Outside Convex Mirror.................................2-33
Outside Heated Mirrors................................2-33
Outside Manual Mirrors................................2-32
Outside Power Mirror...................................2-33
MyGMLink.com................................................ 7-4
7

N
New Vehicle Break-In......................................2-17
Normal Maintenance Replacement Parts............5-81
O
Odometer......................................................3-25
Odometer, Trip...............................................3-25
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Light.............................................3-37
Older Children, Restraints................................1-30
Online Owner Center........................................ 7-4
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-21
Outlet(s), Accessory Power...............................3-16
Outside
Convex Mirror.............................................2-33
Heated Mirrors............................................2-33
Manual Mirrors............................................2-32
Power Mirror...............................................2-33
Owners, Canadian............................................... ii
P
Paint, Damage...............................................5-72
Park (P)
Shifting Into................................................2-27
Shifting Out of............................................2-28
Parking
Brake........................................................2-26
Over Things That Burn.................................2-30
Parking Your Vehicle.......................................2-29
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-23
Part D - Recommended Fluids and Lubricants....6-25
PartE-Maintenance Record...........................6-27
Passenger Airbag Status Indicator.....................3-26
Passenger Compartment Air Filter.....................3-21
Passenger Sensing System..............................1-65
Passing.........................................................4-11
Power
Accessory Outlet(s)......................................3-16
Electrical System.........................................5-75
Steering Fluid.............................................5-30
Windows....................................................2-13
Pretensioners, Safety Belt................................1-29
8

Q
Questions and Answers About Safety Belts.........1-17
R
Radios..........................................................3-38
AM-FM Radio.............................................3-39
Care of Your CD Player...............................3-71
Care of Your CDs ........................................3-71
Radio with CD............................3-41, 3-45, 3-52
Radio with Six-Disc CD................................3-61
Understanding Reception..............................3-70
Rear Door Security Locks.................................. 2-8
Rear Seat Operation...................................1-6, 1-9
Rear Seat Passengers, Safety Belts..................1-25
Rear Windshield Washer/Wiper.........................3-10
Rearview Mirrors.............................................2-32
Reclining Seatbacks.......................................... 1-3
Recreational Vehicle Towing.............................4-34
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-61
Removing the Spare Tire and Tools...................5-60
Replacement Bulbs.........................................5-44Reporting Safety Defects
Canadian Government..................................7-14
General Motors...........................................7-15
United States Government............................7-14
Restraint System Check
Checking the Restraint Systems....................1-71
Replacing Restraint System Parts
After a Crash..........................................1-72
Right Front Passenger Position, Safety Belts......1-25
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle to Get it Out....................4-26
Running the Engine While Parked.....................2-31
S
Safety Belt
Pretensioners..............................................1-29
Reminder Light............................................3-32
Reminder Tone............................................3-25
Safety Belts
Care of ......................................................5-69
Center Rear Passenger Position....................1-28
Driver Position............................................1-18
How to Wear Safety Belts Properly................1-17
9

2006 TRANSMISSION
Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
Application
Specification
MetricEnglish
Check Valve Spring Bolts6.5 N.m57 lb in
Control Cable Adjusting Nut8 N.m71 lb in
Damping Block Connection Nut and Bolt80 N.m59 lb ft
Differential Case-to-Differential Ring Gear Bolt102 N.m75 lb ft
Drain Plug17 N.m13 lb ft
Fluid Cooler Inlet Pipe Bolt9 N.m80 lb in
Fluid Cooler Inlet Pipe Fitting Nut35 N.m26 lb ft
Fluid Cooler Rear Outlet Pipe Clip Bolt9 N.m80 lb in
Fluid Cooler Rear Outlet Pipe Fitting Nut35 N.m26 lb ft
Front Outlet Pipe Clip Bolt9 N.m80 lb in
Front Outlet Pipe Union Bolt35 N.m26 lb ft
Input Speed Sensor Retaining Bolt5.4 N.m48 lb in
Manual Detent Spring Bolt9.8 N.m87 lb in
Manual Valve Lever Shaft Nut12 N.m106 lb in
Lower Transaxle-to-Engine Retaining Bolts73 N.m54 lb ft
Lower Transaxle-to-Engine Retaining Bolts31 N.m23 lb ft
Lower Transaxle-to-Engine Retaining Bolts21 N.m15 lb ft
Oil Pan Bolts7 N.m62 lb in
Oil Pump Bolts25 N.m18 lb ft
Oil Reservoir Lock Plate Bolts5.4 N.m48 lb in
Oil Strainer Bolts9.8 N.m87 lb in
Output Speed Sensor Retaining Bolt7.4 N.m65 lb in
Park/Neutral Position Switch Bolts5.4 N.m48 lb in
Parking Lock Pawl Bracket Bolts7.4 N.m65 lb in
Planetary Ring Gear Nut-Maximum29 N.m22 lb ft
Planetary Ring Gear Nut-Standard9.8 N.m87 lb in
Rear Mounting Bracket Bolts60 N.m44 lb ft
Screw Plugs7.4 N.m65 lb in
Shift Control Lever Assembly Mounting Bolts8 N.m71 lb in
Shift Solenoid Valve Bolts11 N.m97 lb in

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:16 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.
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Thursday, July 16, 2009 1:17:42 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.

Fig. 121: Transmission Fluid Level Graph
Courtesy of GENERAL MOTORS CORP.
1. Make sure the vehicle is level.
2. Shift into all range from P to 1 and return to P with engine idling.
3. Remove the transaxle fluid dipstick and check the transaxle fluid level.
IMPORTANT: When adding fluid or making a complet fluid change, always use T-IV
Automatic Transmission Fluid.
IMPORTANT: Measure the fluid level when the transaxle temperature is 70°C-80°C (158°
F-176°F).
IMPORTANT: During the fluid level check, the selector lever must be in position P.

2006 Chevrolet Aveo
2006 TRANSMISSION Automatic Transaxle - Aisin (81-40LE) - Introduction (2 Of 2) - Aveo
Microsoft
Thursday, July 16, 2009 1:17:21 PMPage 133 © 2005 Mitchell Repair Information Company, LLC.

2005 ACCESSORIES & EQUIPMENT
Instrument Panel, Gages, & Console - Aveo
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
Fastener Tightening Specifications
BULB USAGE SPECIFICATIONS
Bulb Usage Specifications
Application
Specification
MetricEnglish
Chime Module Screws3.5 N.m31 lb in
Clock Screws2.5 N.m22 lb in
Cupholder Screws2.5 N.m22 lb in
Floor Console Screws4 N.m35 lb in
HVAC Controls Screws4 N.m35 lb in
Instrument Cluster Screws4 N.m35 lb in
Instrument Cluster Trim Panel Screws4 N.m35 lb in
Instrument Panel Bolts Behind the HVAC Controls4 N.m35 lb in
Instrument Panel End Bolts4 N.m35 lb in
Instrument Panel Bolts20 N.m15 lb ft
Indicator LampColorBulb
ABS WiringAmber14 V 1.4 W
Air Bag WarningRed14 V 1.4 W
Battery Charge IndicatorRed14 V 1.4 W
Check EngineAmber14 V 1.4 W
Door Open WarningRed14 V 1.4 W
Engine OverheatRed14 V 1.4 W
Fasten Seat Belt WarningRed14 V 1.4 W
High Beam IndicatorBlue14 V 1.4 W
Low Fuel Level WarningAmber14 V 1.4 W
Oil Pressure WarningRed14 V 1.4 W
Parking Brake Indicator and Brake
Fluid WarningRed14 V 1.4 W
Service Engine Soon WarningAmber14 V 1.4 W
Transaxle Power Mode IndicatorAmber14 V 1.4 W
Turn Signal IndictorsGreen14 V 1.4 W

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.
Microsoft
Friday, July 31, 2009 1:07:07 PMPage 1 © 2005 Mitchell Repair Information Company, LLC.

DIAGNOSTIC INFORMATION AND PROCEDURES
DIAGNOSTIC STARTING POINT - INSTRUMENT PANEL, GAGES AND CONSOLE
Begin the system diagnosis by reviewing the Symptoms
- Instrument Panel, Gages and Console . Reviewing
the symptom information will help you determine the correct symptom diagnostic procedure when a
malfunction exists.
DIAGNOSTIC SYSTEM CHECK - INSTRUMENT CLUSTER
Test Description
The numbers below refer to the step numbers on the diagnostic table.
1: Lack of communication may be due to a malfunction of the serial data circuits. The specified
procedure will determine the particular condition.
3: The presence of DTCs may be related to an engine electrical condition. The specified procedure will
compile all the available information before tests are performed.
Diagnostic System Check - Instrument Cluster
DIAGNOSTIC TROUBLE CODE (DTC) LIST
Diagnostic Trouble Code (DTC) List
Connector Part Information
AK 32104
1-Way F Metri-Pack 150 Series Sealed (BK)
PinWire ColorCircuit No.Function
1D-GN/WH31Oil Pressure Indicator Control
StepActionYesNo
1
Install a scan tool.
Does the scan tool power up?
Go to Step 2
Go to Scan Tool
Does Not Power Up
in Data Link
Communications
2
1. Turn ON the ignition, with the engine OFF.
2. Attempt to establish communication with the
engine control module (ECM).
Does the scan tool communicate with the ECM?
Go to Step 3
Go to Scan Tool
Does Not
Communicate with
Componentin Data
Link
Communications
3
Select the Display DTCs function for the ECM.
Does the scan tool display DTC P0461, P0462, P0463
or P0464?Go to Diagnostic
Trouble Code
(DTC) List
Go to Symptoms -
Instrument Panel,
Gages and Console
DTCDiagnostic ProcedureModules

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 13 © 2005 Mitchell Repair Information Company, LLC.