light CHEVROLET AVEO 2002 Service Repair Manual

Fig. 40: View of Instrument Panel For Audio System and A/C Controller
Courtesy of GENERAL MOTORS CORP.
5. Install the digital clock.
6. Install the audio system from the instrument panel. Refer to Radio Replacement
in Entertainment.
7. Install the A/C controller from the instrument. Refer to HVAC Control Assembly Replacement
in
HVAC Systems - Manual.
Tighten: Tighten the instrument panel bolts behind the HVAC controls to 4 N.m (35 lb in).
8. Install the cupholder.
9. Install the ci
gar lighter and ashtray.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 68 © 2005 Mitchell Repair Information Company, LLC.

11. Remove the cigar lighter and ashtray.
12. Remove the cupholder.
Fig. 44: View of Instrument Panel For Audio System and A/C Controller

Courtesy of GENERAL MOTORS CORP.
13. Remove the A/C controller from the instrument. Refer to HVAC Control Assembly Replacement
in
HVAC Systems - Manual.
14. Remove the audio system from the instrument panel. Refer to Radio Replacement
in Entertainment.
15. Remove the digital clock.
16. Remove the glove box assembly from the instrument panel. Refer to Storage Compartment
Replacement - Instrument Panel (I/P) .
17. Remove the passenger's air bag module from the instrument panel, if equipped. Refer to Inflatable
Restraint Instrument Panel Module Replacement in SIR.
18. Disconnect the ALDL connector.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
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Friday, July 31, 2009 1:07:03 PMPage 72 © 2005 Mitchell Repair Information Company, LLC.

Fig. 48: View of Instrument Panel For Audio System and A/C Controller
Courtesy of GENERAL MOTORS CORP.
5. Install the digital clock.
6. Install the audio system from the instrument panel. Refer to Radio Replacement
in Entertainment.
7. Install the A/C controller from the instrument. Refer to HVAC Control Assembly Replacement
in
HVAC Systems - Manual.
Tighten: Tighten the instrument panel bolts behind the HVAC controls to 4 N.m (35 lb in).
8. Install the cupholder.
9. Install the ci
gar lighter and ashtray.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 76 © 2005 Mitchell Repair Information Company, LLC.

DESCRIPTION AND OPERATION
INSTRUMENT PANEL DESCRIPTION
Cigar Lighter
The cigar lighter is located in the front portion of the floor console. To use the lighter, push it in completely.
When the lighter is hot, it will release itself from contact with the heating element. The lighter and the heating
element can be damaged if the lighter is not allowed to release itself fully from the heating element.
Ashtray
The ashtray is located below the audio system. To access the ashtray, pull it out from the center console. The
ashtray lamp will go ON when the parking lamps or the headlamps are turned ON.
Instrument Panel Vents
The center and the side vents in the instrument panel can be adjusted up and down and from side to side. The
side vents can also be aimed toward the side windows in order to defog them.
Glove Box
The glove box can be opened by pulling up on the latch handle. The glove box must be removed in order to gain
access to the passenger's side air bag module.
Digital Clock
The digital clock is located in the instrument panel, above the audio system. The clock is capable of a 12-hour
or a 24-hour display.
Instrument Cluster
The instrument cluster is located above the steering column and in the instrument cluster trim panel. The
instrument cluster contains the instruments that provide the driver with vehicle performance information. The
instrument cluster contains a speedometer, an odometer, a trip odometer, a temperature gage, a fuel gage, and
several indicator lamps. For replacement of the indicator lamp bulbs contained in the instrument cluster, refer to
Bulb Usage Specifications
and Instrument Cluster Lamp Replacement .
Speedometer/Odometer/Trip Odometer
The speedometer measures the speed of the vehicle in km/h (mph). It consists of an instrument cluster gage
connected to the vehicle speed sensor (VSS) on the transaxle output shaft.
The odometer measures in kilometers (miles) the total distance the vehicle has traveled since it was
manufactured. It consists of an instrument cluster gage connected to the VSS on the transaxle output shaft.
The trip odometer measures the distance the vehicle has traveled since the odometer was last reset. It consists of

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 83 © 2005 Mitchell Repair Information Company, LLC.

Fig. 25: View of Windshield Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.
4. Remove the sun visors. Refer to Sunshade Replacement
.
5. Remove the interior courtesy lamp. Refer to Courtesy Lamp Replacement
- Interior in Lighting
Systems.
6. Remove the left and the ri
ght windshield pillar trim panels.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Friday, July 31, 2009 1:08:27 PMPage 26 © 2005 Mitchell Repair Information Company, LLC.

Fig. 33: View of Windshield Pillar Trim Panel
Courtesy of GENERAL MOTORS CORP.
10. Install the left and the right windshield pillar trim panels.
11. Install the interior courtesy lamp. Refer to Courtesy Lamp Replacement
- Interior in Lightning
Systems.
12. Install the sun visors. Refer to Sunshade Replacement
.
13. Install the coat hook. Refer to Coat Hook Replacement
.
14. Install the passenger assist handles. Refer to Assist Handle Replacement
.
ASSIST HANDLE REPLACEMENT
Removal Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
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Fig. 59: View of Deck Lid Sill Plate Cover
Courtesy of GENERAL MOTORS CORP.
1. Install the rear deck lid sill plate cover with the plastic retaining clips.
2. Install the rear seatback. Refer to Seat Back Replacement
- Rear in Seats.
DESCRIPTION AND OPERATION
INTERIOR TRIM PANEL DESCRIPTION AND OPERATION
The interior trim panels are molded plastic and fasten with screws or plastic clips.
Pressure Relief Vent
When all the windows are closed and the ventilations system is ON, the addition of outside air to the interior of
the vehicle causes a positive pressure within the vehicle. In order to relieve the pressure, air is released through
2 pressure relief vents. The pressure relief vents are located at the rear quarter of the vehicle, behind the bumper
fascia.
Floor Console
The floor console fits over the tunnel in the floor of the vehicle and extends from under the center of the
instrument panel to the rear seat area. The front portion of the console contains the cigar lighter and the
transaxle shift lever. The rear portion of the console contains the parking brake lever, the power window
switches, if equipped, and a cupholder.
The sensin
g and diagnostic module (SDM) for the air bag system is located under the front part of the console.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Interior Trim - Aveo
Microsoft
Friday, July 31, 2009 1:08:28 PMPage 59 © 2005 Mitchell Repair Information Company, LLC.