light CHEVROLET AVEO 2002 Service Repair Manual

Vehicle Care/Appearance Materials
Description Usage
Polishing Cloth
Wax-TreatedInterior and exterior
polishing cloth.
Tar and Road Oil
RemoverRemoves tar, road oil and
asphalt.
Chrome Cleaner and
PolishUse on chrome or
stainless steel.
White Sidewall Tire
CleanerRemoves soil and black
marks from whitewalls.
Vinyl Cleaner Cleans vinyl.
Glass CleanerRemoves dirt, grime,
smoke and fingerprints.
Chrome and Wire Wheel
CleanerRemoves dirt and grime
from chrome wheels and
wire wheel covers.
Finish EnhancerRemoves dust,
fingerprints, and surface
contaminants. Spray on
wipe off.
Description Usage
Swirl Remover PolishRemoves swirl marks, fine
scratches and other light
surface contamination.
Cleaner WaxRemoves light scratches
and protects finish.
Foaming Tire Shine
Low GlossCleans, shines and
protects in one easy step,
no wiping necessary.
Wash Wax ConcentrateMedium foaming
shampoo. Cleans and
lightly waxes.
Biodegradable and
phosphate free.
Spot LifterQuickly and easily
removes spots and stains
from carpets, vinyl and
cloth upholstery.
Odor EliminatorOdorless spray odor
eliminator used on fabrics,
vinyl, leather and carpet.
5-73

Headlamp Wiring
The headlamp wiring is protected by fuses, one for each
headlamp, in the fuse block. An electrical overload
will cause the lamps to turn off. If this happens, have
your headlamp wiring checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by an internal
circuit breaker and a fuse. If the motor overheats due to
heavy snow, etc., the wiper will stop until the motor
cools. If the overload is caused by some electrical
problem and not snow, etc., be sure to get it fixed.
Power Windows and Other Power
Options
Circuit breakers in the fuse block protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is fixed or
goes away.
Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links in the wiring itself.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
There are spare fuses provided in the engine
compartment fuse block. If you ever have a problem on
the road and do not have a spare fuse, you can borrow
one that has the same amperage. Just pick a feature of
your vehicle that you can get along without — like the
radio or cigarette lighter — and use its fuse, if it is the
correct amperage. Replace it as soon as you can.
There are two fuse blocks in your vehicle: the instrument
panel fuse block and the engine compartment fuse
block.
There is a fuse puller located on the engine
compartment fuse block. It can be used to easily
remove fuses from the fuse block.
5-75

Fuses Usage
LTR Cigar Lighter
HORN,
REAR/FOGHorn, Rear Fog Lamps
RADIO, CLK Audio, Clock
STOP Stop Lamp
TRN/SIG Turn Signal
CLSTR,
HAZRDInstrument Panel Cluster, Hazard
Flasher
CLSTR, CLK Instrument Panel Cluster, Clock
DR/LCK Door Lock, Remote Keyless Entry
BCK/UP Back-Up Lamp
ECM, TCMEngine Control Module,
Transmission Control Module
ECM, TCMEngine Control Module,
Transmission Control Module
WPR, WSWA Wiper, Washer
DIS,
INJECTORDirect Ignition System, Injector
ENG FUSE Engine Fuse
AIRBAG Airbag
HVAC HVAC Blower
ABS Anti-lock Brake System
BLANK Not Used
BLANK Not Used
DIODE (ABS) Anti-lock Brake System DiodeFuses Usage
BLANK Not Used
BLANK Not Used
CLK, RADIO Clock, Audio
Engine Compartment Fuse Block
The engine compartment fuse block is located on the
driver’s side of the vehicle, near the battery. SeeEngine
Compartment Overview on page 5-12for more
information on location. To access the fuses, pull out
the top and bottom flaps to release the cover. To
reinstall the cover, push the cover until it is secure.
5-77

At Least Twice a Year
Restraint System Check
Make sure the safety belt reminder light and all your
belts, buckles, latch plates, retractors and anchorages
are working properly. Look for any other loose or
damaged safety belt system parts. If you see anything
that might keep a safety belt system from doing its
job, have it repaired. Have any torn or frayed safety belts
replaced.
Also look for any opened or broken airbag coverings,
and have them repaired or replaced. (The airbag system
does not need regular maintenance.)
Wiper Blade Check
Inspect wiper blades for wear or cracking. Replace
blade inserts that appear worn or damaged or that
streak or miss areas of the windshield. Also see
Windshield and Wiper Blades on page 5-70.
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. SeePart D: Recommended Fluids and
Lubricants on page 6-25.
Manual Transaxle Check
It is not necessary to check the transaxle fluid level.
Check for leaks. A fluid leak is the only reason for fluid
loss. Have the system inspected and repaired if
needed.
Automatic Transaxle Check
Check the transaxle fluid level; add if needed. See
Automatic Transaxle Fluid on page 5-19. A fluid loss
may indicate a problem. Check the system and repair if
needed.
Hydraulic Clutch System Check
Check the fluid level in the brake/clutch reservoir. See
Hydraulic Clutch on page 5-21. A fluid loss in this
system could indicate a problem. Have the system
inspected and repaired at once.
6-19

A
Accessories and Modifications............................ 5-3
Accessory Power Outlet(s)...............................3-16
Adding Equipment to Your Airbag-Equipped
Vehicle.......................................................1-70
Additives, Fuel................................................. 5-6
Add-On Electrical Equipment............................5-74
Air Cleaner/Filter, Engine.................................5-17
Air Conditioning..............................................3-18
Airbag
Passenger Status Indicator...........................3-26
Readiness Light..........................................3-32
Airbag Sensing and Diagnostic Module (SDM)....7-10
Airbag System................................................1-56
Adding Equipment to Your Airbag-Equipped
Vehicle...................................................1-70
How Does an Airbag Restrain?......................1-63
Passenger Sensing System...........................1-65
Servicing Your Airbag-Equipped Vehicle..........1-69
What Makes an Airbag Inflate?......................1-63
What Will You See After an Airbag Inflates?....1-64
When Should an Airbag Inflate?....................1-61
Where Are the Airbags?...............................1-59
AM-FM Radio.................................................3-39
Antenna, Fixed Mast.......................................3-71
Anti-Lock Brake System (ABS)........................... 4-7
Anti-Lock Brake, System Warning Light..............3-34Appearance Care
Aluminum Wheels........................................5-71
Care of Safety Belts....................................5-69
Chemical Paint Spotting...............................5-72
Cleaning Exterior Lamps/Lenses....................5-69
Cleaning the Inside of Your Vehicle................5-66
Fabric/Carpet..............................................5-67
Finish Care.................................................5-70
Finish Damage............................................5-72
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-68
Sheet Metal Damage...................................5-72
Tires..........................................................5-71
Underbody Maintenance...............................5-72
Vehicle Care/Appearance Materials................5-73
Washing Your Vehicle...................................5-69
Weatherstrips..............................................5-69
Windshield and Wiper Blades........................5-70
Ashtray(s)......................................................3-17
Audio System(s).............................................3-38
AM-FM Radio.............................................3-39
Care of Your CD Player...............................3-71
Care of Your CDs ........................................3-71
Fixed Mast Antenna.....................................3-71
Radio with CD............................3-41, 3-45, 3-52
Radio with Six-Disc CD................................3-61
Understanding Radio Reception.....................3-70
1

Automatic Transaxle
Fluid..........................................................5-19
Operation...................................................2-21
B
Battery..........................................................5-35
Before Leaving on a Long Trip.........................4-19
Brake
Anti-Lock Brake System (ABS)........................ 4-7
Emergencies................................................ 4-8
Parking......................................................2-26
System Inspection.......................................6-24
System Warning Light..................................3-27
Brakes..........................................................5-32
Braking........................................................... 4-6
Braking in Emergencies..................................... 4-8
Break-In, New Vehicle.....................................2-17
Bulb Replacement...........................................5-40
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
Headlamp Aiming........................................5-39
Headlamps.................................................5-40
Replacement Bulbs......................................5-44
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps........................................5-43
Turn Signal Lamps......................................5-42
Buying New Tires...........................................5-54
C
California Fuel.................................................. 5-5
California Proposition 65 Warning....................... 5-3
Canadian Owners................................................ ii
Capacities and Specifications............................5-80
Carbon Monoxide.............2-9, 2-11, 2-30, 4-22, 4-35
Care of
Safety Belts................................................5-69
Your CD Player...........................................3-71
Your CDs ...................................................3-71
Center Rear Passenger Position, Safety Belts.....1-28
Chains, Tire...................................................5-57
Charging System Light....................................3-33
Check
Engine Light...............................................3-34
Checking Things Under the Hood......................5-10
Chemical Paint Spotting...................................5-72
Child Restraints
Child Restraint Systems...............................1-36
Infants and Young Children...........................1-32
Lower Anchors and Tethers for Children..........1-42
Older Children.............................................1-30
Securing a Child Restraint in a
Rear Seat Position...................................1-49
Securing a Child Restraint in the
Right Front Seat Position..........................1-51
Where to Put the Restraint...........................1-40
Cigarette Lighter.............................................3-17
2

Cleaning
Aluminum Wheels........................................5-71
Exterior Lamps/Lenses.................................5-69
Fabric/Carpet..............................................5-67
Finish Care.................................................5-70
Inside of Your Vehicle..................................5-66
Instrument Panel, Vinyl, and Other Plastic
Surfaces.................................................5-68
Tires..........................................................5-71
Underbody Maintenance...............................5-72
Washing Your Vehicle...................................5-69
Weatherstrips..............................................5-69
Windshield and Wiper Blades........................5-70
Climate Control System...................................3-18
Air Filter, Passenger Compartment.................3-21
Outlet Adjustment........................................3-21
Clock............................................................3-32
Clutch, Hydraulic.............................................5-21
Collision Damage Repair..................................7-11
Compact Spare Tire........................................5-66
Control of a Vehicle.......................................... 4-6
Coolant
Engine Temperature Gage............................3-28
Heater, Engine............................................2-20
Surge Tank Pressure Cap.............................5-24
Cooling System..............................................5-26
Cruise Control................................................3-10
Cruise Control Light........................................3-29
Cupholder(s)..................................................2-34Customer Assistance Information
Courtesy Transportation.................................. 7-8
Customer Assistance for Text
Telephone (TTY) Users............................... 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-6
Reporting Safety Defects to General Motors....7-15
Reporting Safety Defects to the
Canadian Government..............................7-14
Reporting Safety Defects to the
United States Government.........................7-14
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-15
D
Daytime Running Lamps..................................3-14
Daytime Running Lamps Indicator Light.............3-29
Defensive Driving............................................. 4-2
Doing Your Own Service Work........................... 5-4
Dome Lamp ...................................................3-16
Door
Ajar Light...................................................3-38
Central Door Unlocking System....................... 2-7
Door Ajar Reminder....................................... 2-8
Locks.......................................................... 2-7
Rear Door Security Locks............................... 2-8
3

Driver
Position, Safety Belt.....................................1-18
Seat Height Adjuster...................................... 1-3
Driving
At Night.....................................................4-14
City ...........................................................4-17
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-18
Hill and Mountain Roads..............................4-20
In Rain and on Wet Roads...........................4-15
Rocking Your Vehicle to Get it Out.................4-26
Winter........................................................4-22
E
Electrical System
Add-On Equipment......................................5-74
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Headlamp Wiring.........................................5-75
Instrument Panel Fuse Block.........................5-76
Power Windows and Other Power Options......5-75
Windshield Wiper Fuses...............................5-75
Engine
Air Cleaner/Filter.........................................5-17
Battery.......................................................5-35
Check and Service Engine Soon Light............3-34
Coolant......................................................5-22
Coolant Heater............................................2-20Engine (cont.)
Coolant Temperature Gage...........................3-28
Cooling System Inspection............................6-24
Engine Compartment Overview......................5-12
Exhaust.....................................................2-30
Oil .............................................................5-13
Overheating................................................5-24
Starting......................................................2-19
Event Data Recorders (EDR)............................7-10
Extender, Safety Belt.......................................1-29
Exterior Lamps...............................................3-13
F
Filter
Engine Air Cleaner......................................5-17
Finish Damage...............................................5-72
Fixed Mast Antenna........................................3-71
Flashers, Hazard Warning.................................. 3-6
Flash-to-Pass................................................... 3-8
Flat Tire........................................................5-58
Flat Tire, Changing.........................................5-58
Flat Tire, Storing.............................................5-65
Fluid
Automatic Transaxle.....................................5-19
Manual Transaxle........................................5-21
Power Steering...........................................5-30
Windshield Washer......................................5-31
Fog Lamp Light..............................................3-38
Fog Lamps ....................................................3-15
4

Fuel............................................................... 5-5
Additives...................................................... 5-6
California Fuel.............................................. 5-5
Filling a Portable Fuel Container..................... 5-9
Filling Your Tank........................................... 5-7
Fuels in Foreign Countries.............................. 5-6
Gage .........................................................3-30
Gasoline Octane........................................... 5-5
Gasoline Specifications.................................. 5-5
Low Warning Light.......................................3-30
System Inspection.......................................6-23
Fuses
Engine Compartment Fuse Block...................5-77
Fuses and Circuit Breakers...........................5-75
Instrument Panel Fuse Block.........................5-76
Windshield Wiper.........................................5-75
G
Gage
Engine Coolant Temperature.........................3-28
Fuel..........................................................3-30
Speedometer..............................................3-25
Tachometer.................................................3-25
Gasoline
Octane........................................................ 5-5
Specifications............................................... 5-5
Glove Box.....................................................2-34
GM Mobility Reimbursement Program.................. 7-6
H
Hazard Warning Flashers................................... 3-6
Head Restraints............................................... 1-5
Headlamp
Aiming .......................................................5-39
Headlamp Wiring............................................5-75
Headlamps....................................................5-40
Bulb Replacement.......................................5-40
Daytime Running Lamps...............................3-14
Flash-to-Pass............................................... 3-8
Front Turn Signal and Parking Lamps.............5-42
Halogen Bulbs............................................5-40
High/Low Beam Changer................................ 3-8
On Reminder..............................................3-13
Turn Signal Lamps......................................5-42
Heater...........................................................3-18
Height Adjuster, Driver Seat............................... 1-3
Highbeam On Light.........................................3-29
Highway Hypnosis...........................................4-20
Hill and Mountain Roads..................................4-20
Hold Mode Light.............................................3-34
Hood
Checking Things Under................................5-10
Release.....................................................5-10
Horn ............................................................... 3-6
How to Use This Manual...................................... ii
How to Wear Safety Belts Properly...................1-17
Hydraulic Clutch.............................................5-21
5

I
Ignition Positions.............................................2-18
Immobilizer....................................................2-16
Immobilizer Operation......................................2-16
Infants and Young Children, Restraints...............1-32
Inflation - Tire Pressure...................................5-51
Inspection
Brake System.............................................6-24
Engine Cooling System................................6-24
Exhaust System..........................................6-23
Fuel System...............................................6-23
Part C - Periodic Maintenance.......................6-23
Steering, Suspension and Front Drive Axle
Boot and Seal.........................................6-23
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-15
Cluster.......................................................3-24
J
Jump Starting.................................................5-36
K
Keyless Entry System....................................... 2-4
Keys............................................................... 2-2
L
Labeling, Tire Sidewall.....................................5-46
Lamps
Dome ........................................................3-16
Exterior......................................................3-13
Fog ...........................................................3-15
LATCH System
Child Restraints...........................................1-42
Liftgate..........................................................2-11
Light
Airbag Readiness........................................3-32
Anti-Lock Brake System Warning...................3-34
Brake System Warning.................................3-27
Charging System.........................................3-33
Cruise Control.............................................3-29
Daytime Running Lamps Indicator..................3-29
Door Ajar...................................................3-38
Fog Lamp ..................................................3-38
Highbeam On.............................................3-29
Hold Mode .................................................3-34
Low Fuel Warning.......................................3-30
6