light CHEVROLET AVEO 2002 Service Repair Manual

Light (cont.)
Malfunction Indicator....................................3-34
Oil Pressure...............................................3-37
Passenger Airbag Status Indicator..................3-26
Safety Belt Reminder...................................3-32
Safety Belt Reminder Tone...........................3-25
Loading Your Vehicle.......................................4-27
Lockout Protection............................................ 2-9
Locks
Central Door Unlocking System....................... 2-7
Door ........................................................... 2-7
Lockout Protection......................................... 2-9
Rear Door Security Locks............................... 2-8
Long Trip/Highway Scheduled Maintenance........6-13
Loss of Control...............................................4-13
Low Fuel Warning Light...................................3-30
M
Maintenance, Normal Replacement Parts............5-81
Maintenance Schedule
At Each Fuel Fill.........................................6-18
At Least Once a Month................................6-18
At Least Once a Year..................................6-20
At Least Twice a Year..................................6-19
Brake System Inspection..............................6-24
Engine Cooling System Inspection.................6-24
Exhaust System Inspection...........................6-23
Fuel System Inspection................................6-23Maintenance Schedule (cont.)
How This Section is Organized....................... 6-3
Introduction.................................................. 6-2
Long Trip/Highway Scheduled Maintenance.....6-13
Maintenance Requirements............................. 6-2
Part A - Scheduled Maintenance Services......... 6-4
Part B - Owner Checks and Services.............6-18
Part C - Periodic Maintenance Inspections......6-23
PartD-Recommended Fluids and Lubricants....6-25
PartE-Maintenance Record........................6-27
Selecting the Right Schedule.......................... 6-5
Short Trip/City Scheduled Maintenance............. 6-6
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection..........................6-23
Using.......................................................... 6-4
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-34
Manual Seats................................................... 1-2
Manual Transaxle
Fluid..........................................................5-21
Operation...................................................2-25
Manual Windows............................................2-12
Mirrors
Manual Rearview Mirror................................2-32
Outside Convex Mirror.................................2-33
Outside Heated Mirrors................................2-33
Outside Manual Mirrors................................2-32
Outside Power Mirror...................................2-33
MyGMLink.com................................................ 7-4
7

N
New Vehicle Break-In......................................2-17
Normal Maintenance Replacement Parts............5-81
O
Odometer......................................................3-25
Odometer, Trip...............................................3-25
Off-Road Recovery..........................................4-11
Oil
Engine.......................................................5-13
Pressure Light.............................................3-37
Older Children, Restraints................................1-30
Online Owner Center........................................ 7-4
Other Warning Devices...................................... 3-6
Outlet Adjustment............................................3-21
Outlet(s), Accessory Power...............................3-16
Outside
Convex Mirror.............................................2-33
Heated Mirrors............................................2-33
Manual Mirrors............................................2-32
Power Mirror...............................................2-33
Owners, Canadian............................................... ii
P
Paint, Damage...............................................5-72
Park (P)
Shifting Into................................................2-27
Shifting Out of............................................2-28
Parking
Brake........................................................2-26
Over Things That Burn.................................2-30
Parking Your Vehicle.......................................2-29
Part A - Scheduled Maintenance Services............ 6-4
Part B - Owner Checks and Services................6-18
Part C - Periodic Maintenance Inspections..........6-23
Part D - Recommended Fluids and Lubricants....6-25
PartE-Maintenance Record...........................6-27
Passenger Airbag Status Indicator.....................3-26
Passenger Compartment Air Filter.....................3-21
Passenger Sensing System..............................1-65
Passing.........................................................4-11
Power
Accessory Outlet(s)......................................3-16
Electrical System.........................................5-75
Steering Fluid.............................................5-30
Windows....................................................2-13
Pretensioners, Safety Belt................................1-29
8

Q
Questions and Answers About Safety Belts.........1-17
R
Radios..........................................................3-38
AM-FM Radio.............................................3-39
Care of Your CD Player...............................3-71
Care of Your CDs ........................................3-71
Radio with CD............................3-41, 3-45, 3-52
Radio with Six-Disc CD................................3-61
Understanding Reception..............................3-70
Rear Door Security Locks.................................. 2-8
Rear Seat Operation...................................1-6, 1-9
Rear Seat Passengers, Safety Belts..................1-25
Rear Windshield Washer/Wiper.........................3-10
Rearview Mirrors.............................................2-32
Reclining Seatbacks.......................................... 1-3
Recreational Vehicle Towing.............................4-34
Remote Keyless Entry System............................ 2-4
Remote Keyless Entry System, Operation............ 2-5
Removing the Flat Tire and Installing the
Spare Tire..................................................5-61
Removing the Spare Tire and Tools...................5-60
Replacement Bulbs.........................................5-44Reporting Safety Defects
Canadian Government..................................7-14
General Motors...........................................7-15
United States Government............................7-14
Restraint System Check
Checking the Restraint Systems....................1-71
Replacing Restraint System Parts
After a Crash..........................................1-72
Right Front Passenger Position, Safety Belts......1-25
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle to Get it Out....................4-26
Running the Engine While Parked.....................2-31
S
Safety Belt
Pretensioners..............................................1-29
Reminder Light............................................3-32
Reminder Tone............................................3-25
Safety Belts
Care of ......................................................5-69
Center Rear Passenger Position....................1-28
Driver Position............................................1-18
How to Wear Safety Belts Properly................1-17
9

Safety Belts (cont.)
Questions and Answers About Safety Belts.....1-17
Rear Seat Passengers.................................1-25
Right Front Passenger Position......................1-25
Safety Belt Extender....................................1-29
Safety Belt Use During Pregnancy.................1-25
Safety Belts Are for Everyone.......................1-12
Shoulder Belt Height Adjuster........................1-24
Safety Warnings and Symbols.............................. iii
Seats
Driver Seat Height Adjuster............................. 1-3
Head Restraints............................................ 1-5
Manual........................................................ 1-2
Rear Seat Operation...............................1-6, 1-9
Reclining Seatbacks...................................... 1-3
Secondary Information Center (SIC)...................3-31
Securing a Child Restraint
Rear Seat Position......................................1-49
Right Front Seat Position..............................1-51
Selecting the Right Schedule, Maintenance.......... 6-5
Service........................................................... 5-3
Accessories and Modifications......................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-4
California Proposition 65 Warning.................... 5-3
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-34
Publications Ordering Information...................7-15Servicing Your Airbag-Equipped Vehicle..............1-69
Sheet Metal Damage.......................................5-72
Shifting Into Park (P).......................................2-27
Shifting Out of Park (P)...................................2-28
Short Trip/City Scheduled Maintenance................ 6-6
Shoulder Belt Height Adjuster...........................1-24
Signals, Turn and Lane-Change.......................... 3-7
Spare Tire
Compact....................................................5-66
Installing....................................................5-61
Removing...................................................5-60
Storing.......................................................5-65
Specifications, Capacities.................................5-80
Speedometer..................................................3-25
Starting Your Engine.......................................2-19
Steering.......................................................... 4-9
Steering, Suspension and Front Drive
Axle Boot and Seal Inspection.......................6-23
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-34
Cupholder(s)...............................................2-34
Glove Box..................................................2-34
Sunglasses Storage Compartment..................2-35
Stuck in Sand, Mud, Ice, or Snow.....................4-26
Sun Visors.....................................................2-13
Sunroof.........................................................2-35
10

V
Vehicle
Control........................................................ 4-6
Damage Warnings........................................... iv
Loading......................................................4-27
Parking Your...............................................2-29
Symbols......................................................... iv
Vehicle Data Collection and Event Data
Recorders..................................................7-10
Vehicle Identification
Number (VIN).............................................5-74
Service Parts Identification Label...................5-74
Ventilation Adjustment......................................3-21
Visors...........................................................2-13
W
Warning Lights, Gages and Indicators................3-23
Warnings
Hazard Warning Flashers............................... 3-6
Other Warning Devices.................................. 3-6
Safety and Symbols......................................... iii
Vehicle Damage.............................................. ivWheels
Alignment and Tire Balance..........................5-56
Different Size..............................................5-54
Replacement...............................................5-56
Where to Put the Restraint...............................1-40
Windows.......................................................2-12
Manual......................................................2-12
Power ........................................................2-13
Windshield
Washer........................................................ 3-9
Washer Fluid..............................................5-31
Wiper Blade Replacement.............................5-44
Wiper Blades, Cleaning................................5-70
Wiper Fuses...............................................5-75
Wipers......................................................... 3-8
Windshield, Rear Washer/Wiper........................3-10
Winter Driving................................................4-22Y
Your Vehicle and the Environment....................... 6-2
12

Fig. 7: I/P Components Component Views
Courtesy of GENERAL MOTORS CORP.
Callouts For Fig. 9
CalloutComponent Name
1Multifunction Alarm Module
2Ignition Key Alarm Switch
3Defogger Switch
4Clock/Tele Tail
5Cluster
6Radio
7Tweeter Right/Left Similar
8Cigar Lighter
9Wiper Switch
10Blower Switch
11Horn Switch

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 8 © 2005 Mitchell Repair Information Company, LLC.

REPAIR INSTRUCTIONS
CIGAR LIGHTER HOUSING REPLACEMENT
Removal Procedure
13
3. Use an ohmmeter to check the continuity
of the switch.
Does the ohmmeter indicate the specified value?
0 ohm
Go to Step 15 Go to Step 14
14Replace the seat belt switch.
Is the repair complete?-System OK-
15
Use an ohmmeter to check the continuity of the
wire between terminal 1 of the chime module and
the seat belt switch.
Does the ohmmeter indicate the specified value?
0 ohm
Go to Step 17 Go to Step 16
16
Repair the open circuit between terminal 1 of the
chime module and the seat belt switch.
Is the repair complete?
-
System OK-
17
Repair the open circuit between the seat belt
switch connector and ground.
Is the repair complete?
-
System OK-

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 35 © 2005 Mitchell Repair Information Company, LLC.

Fig. 8: View of Cigar Lighter and Housing
Courtesy of GENERAL MOTORS CORP.
1. Disconnect the negative battery cable.
2. Remove the cigar lighter from the cigar lighter housing.
3. Remove the floor console. Refer to Console Replacement
- Front Floor in Instrument Panel, Gages and
Console.
4. Remove the cigar lighter housing from the instrument panel.
5. Disconnect the cigar lighter electrical connector.
Installation Procedure
CAUTION: Refer to Battery Disconnect Caution in Cautions and Notices.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 36 © 2005 Mitchell Repair Information Company, LLC.

Fig. 9: View of Cigar Lighter and Housing
Courtesy of GENERAL MOTORS CORP.
1. Connect the cigar lighter electrical connector.
2. Install the cigar lighter housing in the instrument panel.
3. Install the floor console. Refer to Console Replacement
- Front Floor in Instrument Panel, Gages and
Console.
4. Install the cigar lighter in the cigar lighter housing.
5. Connect the negative battery cable.
AUDIO ALARM MODULE REPLACEMENT
Removal Procedure

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:02 PMPage 37 © 2005 Mitchell Repair Information Company, LLC.

Fig. 35: View of Instrumental Panel Cluster Assembly
Courtesy of GENERAL MOTORS CORP.
5. Remove the signal lamp switch and the wiper switch. Refer to Multifunction, Turn Signal Switch
Replacement in Steering Wheel and Column and Wipers/Washer Switch Replacement in
Wiper/Washers.
6. Remove the windshield pillar garnish moldings. Refer to Garnish Molding Replacement
- Windshield
Pillar in Interior Trim.
7. Remove the instrument cluster assembly. Refer to Instrument Panel Cluster (IPC) Replacement
.
8. Remove the side cover.
9. Remove the instrument panel lower cover.
10. Remove the instrument panel center upper, lower cover.
11. Remove the cigar lighter and ashtray.
12. Remove the cupholder.

2005 Chevrolet Aveo
2005 ACCESSORIES & EQUIPMENT Instrument Panel, Gages, & Console - Aveo
Microsoft
Friday, July 31, 2009 1:07:03 PMPage 63 © 2005 Mitchell Repair Information Company, LLC.