CHEVROLET AVEO 2002 Service Repair Manual

Fig. 289: Oil Pump & Bolts
Courtesy of GENERAL MOTORS CORP.
104. Install the 6 oil pump bolts.
Tighten: Ti
ghten the bolts to 25 N.m (18 lb ft).

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Fig. 290: Measuring The Input Shaft End Play Using A Dial Indicator
Courtesy of GENERAL MOTORS CORP.
105. Measure the end play in axial direction.
Specification:
The end play is 0.3-0.9 mm (0.012-0.035 in).
The bearing inner diameter is 32.5 mm (1.280 in).
The bearing outer diameter is 48.5 mm (1.909 in).
The bearing thickness is 4.21 mm (0.1657 in).
The bearing inner diameter is 32.9 mm (1.295 in).
The bearing outer diameter is 48.5 mm (1.909 in).
The bearing thickness is 3.62 mm (0.1425 in).
IMPORTANT: If the end play is not as specified, select and replace the thrust needle
roller bearing.

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Fig. 291: Confirming Input Shaft Rotates Smoothly
Courtesy of GENERAL MOTORS CORP.
106. Confirm that the input shaft rotates smoothly.

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Fig. 292: FIPG & Transaxle Housing
Courtesy of GENERAL MOTORS CORP.
107. Remove any packing material. Do not get oil on the contacting surfaces of the transaxle housing or the
transaxle case.
108. Apply a formed in place gasket (FIPG) to the transaxle housing.
Specification: FIPG: Three bond 1281 or equivalent, seal bend width is 1.2 mm (0.047 in).

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Fig. 293: Transaxle Housing, Transaxle Case & Bolts
Courtesy of GENERAL MOTORS CORP.
109. Install the transaxle housing to the transaxle case with 16 bolts.
Tighten: Tighten the bolts to 29 N.m (22 lb ft).
110. Apply seal packing or equivalent to the 3 bolts.

2006 Chevrolet Aveo
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Fig. 294: O-Ring & Transaxle Wire
Courtesy of GENERAL MOTORS CORP.
111. Coat a new O-rin
g (1) with ATF, install the O-ring to the transaxle wire.

2006 Chevrolet Aveo
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Fig. 295: Transaxle Wire & Transaxle Case
Courtesy of GENERAL MOTORS CORP.
112. Install the transaxle wire to the transaxle case with the bolt.
Tighten: Ti
ghten the bolt to 5.4 N.m (48 lb in).

2006 Chevrolet Aveo
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Fig. 296: O-Rings, ATF & Pistons
Courtesy of GENERAL MOTORS CORP.
113. Coat new 6 O-rings with ATF and install the O-rings to the pistons (1,2,3).
114. Coat the 3 sprin
gs and 3 accumulator pistons with ATF and install the components to the holes.

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Fig. 297: Apply Gasket
Courtesy of GENERAL MOTORS CORP.
115. Coat a new apply gasket with ATF and install the gasket to the transaxle case.

2006 Chevrolet Aveo
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Fig. 298: Brake Drum Gasket
Courtesy of GENERAL MOTORS CORP.
116. Coat a new brake drum
gasket with ATF and install the gasket to the transaxle case.

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